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2DINB (Diamond Coated Ball)

2DINB (Diamond Coated Ball)

2DINB (Diamond Coated Ball)

Product catalog summary
Overview: This document provides technical specifications and guidelines for diamond-coated inserts used in graphite milling. The inserts are designed to enhance wear resistance and cutting efficiency through a CVD diamond coating and a helix edge design.
Specifications:
  • Inserts are available in various diameters and corner radii, ranging from 0.5R to 15R.
  • Diameter tolerance is specified as +0 to -0.01mm for Ø10 to Ø13 and +0 to -0.02mm for Ø16 to Ø30.
  • Height and thickness vary according to the insert size, with detailed measurements provided in tables.
Cutting Conditions:
  • Recommended RPM and feed rates are provided for different insert sizes and materials, emphasizing adjustments based on machining conditions.
  • For long effective lengths, reduce RPM and feed by 20% or less.
  • Ensure proper clamping and bolt status after heat shrink-fit before machining.
  • Use air blow or mist coolants to manage chip emission and prevent overheating.
Recommendations:
  • Adjust parameters based on machining geometry, purpose, and CNC capabilities.
  • In case of insufficient rigidity causing vibration, reduce RPM and feed proportionally.
  • For graphite milling, air blow is recommended to prevent heat and ignition.
Materials:
  • Inserts are suitable for graphite, alloy steels, pre-hardened steels, hardened steels, tool steels, and mold steels.
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Catalog excerpts

2DINB (Diamond Coated Ball)-1

2Flutes Diamond Coated Ball Inserts for Graphite 초경 2날 흑연 가공용 다이아몬드 코팅 볼 인서트 • 그라파이트(흑연) 가공 전용 인서트 • CVD 순수 다이아몬드 코팅을 적용하여 내마모성이 우수합니다. • 헬릭스 형상의 인선부를 설계하여, 절삭력이 향상되었습니다. • Inserts for graphite milling • Excellent wear resistance by applying qualified CVD diamond coating. • Maximize cutting force by applying the new helix edge design. Order Number Order Number 2Flutes Diamond Coated Corner Radius Inserts for Graphite 초경 2날 흑연 가공용 다이아몬드 코팅 코너 R 인서트 • 그라파이트(흑연) 가공 전용 인서트 • CVD 순수 다이아몬드 코팅을 적용하여 내마모성이 우수합니다. • 헬릭스 형상의 인선부를 설계하여, 절삭력이 향상되었습니다. • Inserts for graphite milling • Excellent wear resistance by applying qualified CVD diamond coating. • Maximize cutting force by applying the new helix edge design. Order Number Order Number

 Open the catalog to page 1
2DINB (Diamond Coated Ball)-2

Axial Depth Radial Depth Axial Depth Radial Depth Slotting •Ap : Axial Depth •D : Outside Diameter 유효장 길이가 긴 경우, RPM과 FEED를 동일 비율로 낮춰주세요. 인서트 체결 및 볼트의 조임을 확인 후 가공 하십시오. 상기 절삭조건은 참고 수치이므로 실 가공시 가공 형상, 가공 목적, 적용 기계에 따라 조건변경 요망 합니다. 조건표가 기계의 최대 스핀들 속도를 초과하거나 버 및 적열 현상이 발생 시 스핀들 속도와 이송 속도를 비례하여 조정하십시오. 흑연 가공 에어브로를 추천합니다. If the effective length is long, reduce the RPM and feed in the same proportion. After the heat the shrink-fit, check the clamping and bolt status, and then use. Use this table for your reference. Adjust the parameters depending on your machining geometry, machining purpose and CNC....

 Open the catalog to page 2

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