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composite-pipe-extrusion-line/steel-wire-reinforced-polyethylene-pipe/

composite-pipe-extrusion-line/steel-wire-reinforced-polyethylene-pipe/

composite-pipe-extrusion-line/steel-wire-reinforced-polyethylene-pipe/

Product catalog summary
Steel Wire Reinforced Polyethylene Pipe Technology
Overview: The document discusses the technology of reinforcing polyethylene pipes with high-strength steel cords using wire wrapping technology. This composite structure enhances the pipe's strength and durability while reducing material costs.
Specifications: The pipes are reinforced with two or four layers of steel cords wrapped around a polyethylene core. Adhesive resin fills the space between the steel mesh and polyethylene, forming a stable mesh structure. The steel-reinforced layer is then covered with a thin polyethylene layer.
Material Properties: The tensile strength of the steel cord ranges from 1800 to 2100 MPa, significantly higher than polyethylene. This results in a 130% increase in burst pressure compared to pipes made solely of HDPE.
Material Cost Saving: The wall thickness ratio between Steel Reinforced Thermoplastic Pipe (SRTP) and HDPE ranges from 0.52 to 0.75, with a maximum wall thickness reduction of 48%. The weight difference ratio is from 0.6 to 0.8, with a maximum weight reduction of 40% for DN630 pipes. The total material cost savings exceed 40% due to the lower price of steel cord compared to HDPE.
Data Summary: A table compares the thickness and weight of HDPE and SRTP pipes across various diameters (DN). For example, a φ160 HDPE pipe has a thickness of 9.5 mm and a weight of 4.52 kg/m, while the SRTP equivalent has a thickness of 7.2 mm and a weight of 3.64 kg/m.
Conclusion: The use of steel wire reinforcement in polyethylene pipes offers significant advantages in terms of strength, durability, and cost-effectiveness, making it a superior alternative to traditional HDPE pipes.
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Catalog excerpts

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Steel Wire Reinforced Polyethylene Pipe Technology : Using the wire wrapping technology, the polyethylene pipe has been reinforced by high strength steel cord in the middle layer. The composite structure results the pipe materials saving and pressure improving. The new technology can make the HDPE pipe stronger, durable and in the mean time reduce the material cost definitely. Two layers or four layers of steel cords are wrapped on the polyethylene core pipe. And the adhesive resin is filled in the space between the steel mesh and polyethylene; bond them to form a stable mesh structure. Then the steel reinforced layer is covered by a thin layer of polyethylene. The tensile strength of used steel cord is from 1800 to 2100 MPa which is much higher than polyethylene, so when compared with the pipes which use HDPE only, this composite structure pipe can increase averagely 130% of the burst pressure. Steel wire, fiberglass, polyester fiber or other kinds of high stiffness fiber could be used as the reinforcement material

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Material Cost Saving SRTP vs PEI 00 Pipe Wall Thickness PN10 SDR 17 The pipe total weight difference ratio between SRTP and HDPE is from 0.6 to 0.8, the maximum weight reducing is 40% which is happened on DN630 pipe. And pipe DN710 to DN1000 also has more than 30% weight reducing. For SRTP pipe, the total weight include the HDPE and Steel cord. Because the price of steel cord raw material is less

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than half of the HDPE price, so the total pipe material cost is saving more than 40%.

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Wall Thickness = 28.6 mm Wall Thickness = 14 mm

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