1. Catalogs
  2. Jiangsu Jwc Machinery Co., Ltd.
  3. Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)
video corpo

Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)

Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)
1 / 44 PagesView full catalog

Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)

Product catalog summary
Overview
The document serves as an operating manual for the AWG Series Controller (AWG5300, AWG6500) used in web guiding systems. It provides comprehensive instructions on installation, operation, and troubleshooting, focusing on high-performance coil strip centering control.
Quick Instructions for Sensors
This section offers quick setup instructions for ultrasonic and infrared sensors, detailing parameter adjustments for different material properties. It includes procedures for correcting system lean and adjusting reaction velocity.
Safety and Warning
The manual emphasizes the importance of reading the manual before use and outlines safety precautions to prevent electric shock, fire, and injury. Warnings are categorized into 'Danger' and 'Caution', with guidelines for handling, installation, wiring, and operation.
Introduction
The introduction highlights the features of the AWG series controller, including compatibility with various sensors and communication interfaces like Ethernet and CAN bus, along with its high precision and reliability.
Technical Data
This section provides specifications for the web guiding control enclosure, edge detector, photoelectric sensor, and linear actuator, including details on power supply, operating conditions, accuracy, and response times.
Installation and Debugging
Guidelines for installing the controller and components are provided, emphasizing proper mechanical installation without electrical connections. It advises against installing the control enclosure in high-temperature areas or on moving structures.
Installation Modes
The AWG5300 control enclosure offers two installation modes: embedded and wall-hanging. Embedded installation requires specific back opening sizes and corner fittings, while wall-hanging involves using screws and following a provided diagram.
Actuator Installation
Linear actuators must be fixed at both 'R' (fixed connection) and 'F' (hinge joint) ends. Safety measures include installing a mechanical end-of-travel limit switch. Proper mounting is crucial to avoid performance issues.
Sensor Installation
Edge and photoelectric sensors require precise installation as per size charts. Techmach company brackets are recommended for ease of installation, and sensor cables should accommodate changes in coil length.
Switching Power Supply
Installation is guided by size charts and wiring diagrams, ensuring proper electrical connections before operation.
Testing Procedures
Static and dynamic tests ensure system functionality. Static tests check actuator movement and response, while dynamic tests verify actuator centering and sensor positioning. Calibration may be necessary if default settings are inadequate.
Operation
Basic operation involves centering the web guide, threading the web, selecting sensors, and entering automatic adjustment mode. Sensor settings are crucial for accurate detection and correction.
Controller Interface
The interface allows for adjustments in function settings, including calibration, input polarity, deadband settings, actuator speed, and sensor operation modes. Each parameter has a specific code and range for customization.
Conclusion
The manual is comprehensive, covering all aspects of the web guiding system's operation, ensuring users can effectively manage and maintain the system while adhering to safety standards.
See more

Catalog excerpts

Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-3

卓越性能 卷取专家 Quick instructions for ultrasonic and infrared sensor (Identify materlapropertles) If a Web Guding System does not work,or other abnormalities,you can quickly solve the problem according to the following manner. 1.Press the button (SETUP)for 3 seconds,and the display will show:00-00 3.Ultrasonic sensors and infrared sensors applied in completely opaque material: Please press the button (SETUP),then press the button into 17-01, and press the button (SETUP)to save it. Infrared sensors used in transparent materials,such as non-wover fabrics,napkins,gauze,etc: Please press the button (SETUP),The...

 Open the catalog to page 3
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-4

卓越性能 卷取专家 Web Guiding System Operating

 Open the catalog to page 4
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-5

卓越性能 卷取专家 Safety and Warning (please read before use) Before installation, use, maintenance, inspection, please be sure to read the instruction manual carefully. Please under the premise that with the proper use of equipment ability, familiar with security information and matters needing attention after using rectifying control system. In the operating instructions, security can be divided into careful two grades. Danger: when wrong operation Caution: when wrong operation, it can be caused moderate or minor injury, damage can also cause damage to property. However, even small matters of record,...

 Open the catalog to page 5
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-6

● Don't damage the cable or strong pull cable, also don't use pensile clog or squeeze the 卓越性能 卷取专家 cables, cable otherwise it may cause electric shock. 2、Prevent fire, should pay attention to the following: CAUTION ● Do not use flammable installation controller switch power supply, rectifier, otherwise it may cause fire. ● Switching power supply, rectifying controller fails, please cut off the rectifying power supply of the controller, to continue Electricity may cause fire. 3、Preventing injury, should pay attention to the following: 1) Input voltage of switch power supply must comply with the...

 Open the catalog to page 6
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-7

卓越性能 卷取专家 Height: under elevation 1000 m Vibration:under 5.9 m/s2 1) Linear drive: Environment temperature: - 10 ℃ to + 50 ℃ (not frozen); Environment humidity: under 90% RH (Non-Condensing); Storage temperature: - 20 ℃ to + 65 ℃ (not frozen); Storage the humidity: under 90% RH (Non-Condensing); Height: under elevation 1000 m Vibration:under 5.9 m/s2 Caution ● Linear actuator, the sensor must be firmly fixed on the machine, otherwise it will affect the correction precision, even cause equipment damage; ● About the installation of the linear drives, please installed strictly distinguish between...

 Open the catalog to page 7
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-8

卓越性能 卷取专家 5) Exception handling CAUTION ● A failure occurs, the first reference for failure analysis, according to the solution, eliminate the cause of the problem, and confirm the safe to run the machine again. 6) Waster handling CAUTION ● As a general industrial waste treatment. Web Guiding System Opera

 Open the catalog to page 8
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-9

卓越性能 卷取专家 Introduction CAUTION ● Techmach company shall have the right to update the products and specifications and oes not include the parts have been sold; ● In the process of this device installation, installation personnel shall comply with local regulations; ● This device should be professional and technical personnel to install and start; ● This device allows manual removal. AWG series controller is Techmach company system, the development of highperformance coil strip centering control with correction of high precision, stable and reliable performance, easy installation, simple operation...

 Open the catalog to page 9
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-10

3、Ultrasonic/infrared detection sensor/photoelectric sensor 卓越性能 卷取专家 ● With the function of environmental compensation of ultrasonic detection sensor ● Automatically compensate for temperature, humidity, dust and other environmental factors caused by detection error, without manual operation; ● It is insensitive for the coiled material in the vibration and jitter in the vertical direction ● Suitable for transparent or opaque film, film, paper, metal foil coil, etc. ● Suitable for no textile industry and porous loose opaque coil. Photoelectric sensor ● Using intelligent processing technology,...

 Open the catalog to page 10
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-11

卓越性能 卷取专家 Technical Data 1、Web Guiding control enclosure Power:24VDC(AWG5300),40VDC(AWG6500) Rated power consumption:120W or 200W(AWG5300) ,300W(AWG6500). Enclosure: Protection class is IP54, embedded installation mode and wall-hanging installation mode is optional; Splice performance: remote control allowed; Interface performance: support for remote control Panel with function: Parameter Settings Edge A select Edge B select Centerline select Actuator Retract Actuator Extend Automatic Mode Manual Mode Auto-center Mode Environment temperature: -10℃ ~50℃ Air Humidity: 0~90%, Non-Condensing; Accuracy:...

 Open the catalog to page 11
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-12

卓越性能 卷取专家 Sample product parameters TLA Type Load End-of-travel Web Guiding System Operati

 Open the catalog to page 12
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-13

卓越性能 卷取专家 Installation and Debugging Installation NOTE Must be conducted without any electrical connections, mechanical installation 1) Controller (see attached installation size chart) ● Install the control enclosure on a rigid mount such as a wall or secure framework. ● Don’t install the control enclosure on the side of a dryer or in other high temperature areas. ● Also, don’t install the control enclosure on a moving winder structure, such as unwind or rewind guide frame. NOTE: The cables supplied with the system have been chosen for specific shielding and capacitance properties. Do not splice...

 Open the catalog to page 13
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-14

卓越性能 卷取专家 2) Linear actuator and 10 tons actuator ● To Fix the Actuator on both ‘R’ end and ‘F’ end, note ‘R’ is the fixed connection end, connecting with static parts, and ‘F’ end is the hinge joint end, connecting with the parts needed to move oppositely. ● When wall-hanging installation mode, drive motor ‘M’ should be subjacent. when embedded installation mode, the drive motor ‘M’ should adopt assist-holding. ● Further to the safety consideration, we suggest the user installing a mechanical endof-travel limit switch. Side fixed plate Side fixed plate Side fixed plate 设备固定框架 胶带 Anti-wear material...

 Open the catalog to page 14
Web Guiding System OPERATING MANUAL(AWG SERIES CONTROLLER: AWG5300、AWG6500)-15

卓越性能 卷取专家 ● Support guide rail is cross section size is 25 mm * 25 mm square steel, or coil by coil length change in line diameter changes, is likely to be asked to determine sensor installation position, so the connection to the sensor must be long enough, the sensor cable length standard is 4 meters. Can provide a longer cable if necessary. ● Check edge sensor installation size chart (attached 2: ultrasonic/infrared installation diagram). ● Typical test edge sensor installation schematic diagram (attached 5: check edge sensor installation schematic diagram). ● Photoelectric sensor installation...

 Open the catalog to page 15
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.