UNIVERTOR AM

UNIVERTOR AM
1 / 13 PagesView full catalog

UNIVERTOR AM

Product catalog summary
Overview
The UNIVERTOR AM is a multifunctional vertical turning center by WEISSER, designed to adapt to various manufacturing tasks with high precision and flexibility. It offers TURNKEY solutions for complete manufacturing processes, ensuring economical solutions for diverse requirements.

Specifications
The UNIVERTOR AM series includes left and right machine variants with a robust machine base for optimal stiffness and damping. It features high-accuracy linear guides, direct path measuring systems, and self-built turning spindles for excellent concentricity and axial run-out accuracy. The main spindle options are A8 or A11 according to DIN 55026, with tool turret interfaces in VDI or Capto.

Conceptional Advantages and Options
Options include integrated measuring probes, driven tools for drilling, 4-axis machining, internal and external grinding units, and additional drilling heads. The AM-2 variant supports simultaneous or sequential machining with various automation options.

Technology Integrations
The UNIVERTOR AM integrates rotational turning, hard turning, grinding, drilling, and milling in one workspace, enhancing workpiece quality and reducing setup and idle times. It supports highly productive simultaneous machining with up to two powerful disc turrets.

UNIVERTOR AM-T Version
This version features a two-spindle design with a pick-up spindle and vertically positioned counter spindle, allowing direct transfer between workpiece clamping. It offers high precision and reduced non-productive times.

Design and Technical Extensions
The base machine is a monobloc structure made of high-quality cast iron. It includes a maintenance-free spindle motor, a 12-position tool turret, and integrated parts handling with NC-controlled axes. Technical extensions allow for 4-axis machining and various grinding and drilling capabilities.

Automation and Robot Integration
Automation options include various transport systems and robot automation for flexible loading and unloading, configured to customer requirements.

Technologies
Key technologies include 4-axes machining, rotational turning, hard turning, out-of-round turning, internal/external grinding, and gear cutting (hobbing). These technologies offer significant savings in machining time and cost per part.

Turnkey Solutions
WEISSER provides complete Turnkey systems with integrated technology concepts for shorter process times and enhanced productivity. The process includes offer and planning phases, implementation, and target phases, ensuring full cost transparency and optimal solutions.

Application Examples
Typical workpieces include differential housings, stator housings, axle drive wheels, and brake discs, each with specific machining challenges and cycle times.

Technical Data
The document provides detailed technical data for the AM and AM-T models, including maximum turning and chuck diameters, feed forces, working strokes, spindle specifications, and dimensions.

Contact Information
Contact details for J. G. WEISSER SÖHNE GmbH & Co. KG and related services are provided for further inquiries.
See more

Catalog excerpts

UNIVERTOR AM-1

Multifunctional vertical turning center WEISSER A HARDINGE COMPANY

 Open the catalog to page 1
UNIVERTOR AM-2

As flexible as your manufacturing tasks 360° turning solutions from WEISSER Just as chameleons can adapt to their environment, WEISSER‘s precision turning machines and multifunctional turning centers adapt to the customer‘s workpieces in the best possible way. In addition, WEISSER keeps an eye on the complete manufacturing process and offers the most economical solution for all requirements with its TURNKEY solution

 Open the catalog to page 2
UNIVERTOR AM-3

UNIVERTOR AM-1 / AM-2 Version with one or two spindles The modularly designed vertical precision turning machines of the UNIVERTOR AM are highly flexible and predestined for the complete machining of different batch sizes at lowest costs per piece. Technology integrations of rotational turning, hard turning, grinding, drilling, milling in one workspace enable high workpiece quality, contour accuracy and surface finish. In addition, setup, programming and idle times are significantly reduced. Highly productive simultaneous machining in one machine with up to two powerful disc turrets realize intelligent...

 Open the catalog to page 3
UNIVERTOR AM-4

Version AM-T In the working area of the UNIVERTOR AM-T with vertical spindle-slide arrangement and multifunction slide, the workpieces are cycled through the machine according to the transfer principle. The transfer takes place directly from the hanging pick-up spindle into the standing vertical spindle. The additional turrets, drilling heads or multifunctional slides mounted on the special column module enable a wide range of machining options. In this way, subsequent operations can be carried out in one work area with significantly reduced non-productive times and with maximum transfer precision...

 Open the catalog to page 4
UNIVERTOR AM-5

* Base machine Monobloc machine structure made of high quality cast iron. Heavily ribbed machine base. Main spindle Maintenance-free spindle motor in digital drive technology. • Spindle bearing Ø: 120 mm • Spindle flange: A8 according to DIN 55026 Tool turret • • • 12-position with electric drive Standard interface VDI Optional tool drive Integrated parts handling • • • NC-controlled X- and Z-axis Pneumatically operated parallel gripper Reversible gripper 0°- 180 Technical extensions • • • • *using the example of a machine of type AM-2 Possibility of 4-axis machining Grinding spindle (internal...

 Open the catalog to page 5
UNIVERTOR AM-6

Application examples Bringing the application advance to the road... Differential housings, brake discs, pistons: components manufactured on WEISSER machines can be found in countless vehicles. Intelligent production processes require innovative technologies and reliable, highly accurate machining centers designed for high-performance use. Therefore, WEISSER‘s precision turning machines and multifunctional turning centers are built with the highest level of technical maturity and high accuracy. This gives customers the assurance that nothing stands in the way of their production of safety-relevant...

 Open the catalog to page 6
UNIVERTOR AM-7

Transport systems Robot automation The automation options with different transport systems (e.g. pallet conveyor, drag frame, friction roller conveyor, etc.) offer highly variable application possibilities. Depending on the design, they can be adapted to the shapeand weight of the workpieces to be transported. A variety of linking tasks,maximum flexibility and easy maintenance are part of the countless advantagesoffered by these customized automation solutions. Robot automation offers a highly flexible loading and unloading method for your machine. Machining solutions with robot automation are...

 Open the catalog to page 7
UNIVERTOR AM-8

Technical highlights Original WEISSER synchronous motor spindle with direct drive technology Highest precision and accuracy More than 160 years of experience in development, design and own production of motor spindles carried out an unmatched competence potential, which is beneficial for WEISSER customers, Measuring of all components and units relevant for the accuracy - despite high basic accuracies the individual components are „finely assembled“. As a result, mechanical deviations during assembly are minimized and wear is reduced. This ensures a high long-term stability of the complete machine...

 Open the catalog to page 8
UNIVERTOR AM-9

4-axes machining Highly productive simultaneous machining in one machine with two powerful disk turrets (4-axes). Intelligent technology processes and the combination of different machining steps offer high savings potential. Working with two tools simultaneously shortens the machining times of the workpiece and reduces the cost per part. Rotational turning With the rotation turning process developed and patented by WEISSER, precisely machined surfaces can be generated with twist-free finishing precision and thus replace the expensive grinding operations. The simultaneous rotation of workpiece...

 Open the catalog to page 9
UNIVERTOR AM-10

Hard turning Out-of-round turning Internal / external grinding Gear cutting (hobbing) Hard turning describes the turning of steel with a hardness of more than 45 HRC. It is an efficient alternative for grinding hardened workpieces. The advantages of this process are shorter cycle, set-up and tooling times as well as the relatively lower investment costs and the options of wet and dry machining. 3 times capacity with WEISSER HOT system for shorter piece times and lower piece costs. The technology enables the highly productive machining of a wide range of workpieces, such as pistons for combustion...

 Open the catalog to page 10
UNIVERTOR AM-11

Intelligent technology processes and complete Turnkey systems Typical, machine-specific workpieces with cycle and technical challenges. WEISSER machining centers with integrated technology concepts are the solution to demands for shorter process times, productivity and process safety. Shorter cycle times and the associated lower unit costs are decisive competitive factors, especially when manufacturing high quantities. WEISSER turnkey solutions not only score at high quantities but also at small quantities with high set-up flexibility. We pass this competitive advantage on to our customers. With...

 Open the catalog to page 11

All J.G. WEISSER SÖHNE catalogs and technical brochures

  1. MultiCenter

    19  Pages

  2. ARTERY

    11  Pages

  3. UNIVERTOR AS

    13  Pages

  4. UNIVERTOR AE

    11  Pages

  5. UNIVERTOR V

    13  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.