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Seam Tracking Systems

Seam Tracking Systems

Seam Tracking Systems

Product catalog summary
Overview: The Cyclomatic Series Seam Tracking Systems by Jetline Engineering are designed to maintain precise torch positioning in welding applications. These systems utilize a microprocessor touch pad to ensure the welding arc remains accurately aligned with the weld joint, achieving a tracking accuracy of ±0.005 inches (0.13 mm).
Key Features:
  • Three models available with weight capacities of 40 lb, 250 lb, and 450 lb.
  • Compatible with various welding systems, including GMAW, FCAW, and SAW.
  • Programmable PTST model can store up to 19 weld programs with 8 sequential steps each.
  • Backward compatibility with older Cyclomatic models.
System Components:
  • Microprocessor-based Control: Housed in a NEMA enclosure, it features solid-state components for durability and includes a programmable option for automatic weld cycle control.
  • Omni-Guide Sensor Assembly: Tracks the weld joint and provides correction signals to maintain accuracy. It is designed to resist dust, heat, and moisture.
  • Omni-Guide Tips: Available in various styles and shapes, these tips ensure maximum tracking accuracy and are easily replaceable.
  • Seam Tracker Pendant: Ergonomic and lightweight, it offers manual and automatic modes for seam tracking.
  • Motorized Cross Slides: Provide vertical and horizontal torch positioning with options for different stroke lengths.
Specifications:
  • Models PTST40, PTST250, and PTST450 offer different load capacities and stroke lengths.
  • Tracking accuracy is maintained within 0.005 inches (0.127 mm).
  • Input power requirements are 115/220VAC, 1 Phase, 50/60 Hz.
  • Standard system weights range from 79 lb (36 kg) to 152 lb (70 kg).
Applications: The system is particularly beneficial for high-volume, accuracy-sensitive industries such as tank and pressure vessel fabrication, beam and structural assemblies, and pipe and tubing fabrication.
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Catalog excerpts

Seam Tracking Systems-1

Seam Tracking Systems The Cyclomatic Series Seam Tracker control uses our proven microprocessor touch pad design to maintain the torch to weld joint position. The system continuously senses the position of the joint, translating the information into horizontal and vertical movement of the torch. As a result, the welding arc stays precisely on track — to within ±0.005” (0.13 mm) or better! The state of the art performance of the control’s Atmel® processor coupled with the rugged slide design options gives accurate, repeatable weld joint location. All types of welding systems, both new and existing, can benefit. The system easily and quickly installs, without expensive brackets or interfacing, on manipulators, side beams, tractors, positioners, turning rolls, and welding lathes, as well as on most custom welding fixtures. The Cyclomatic Seam Tracker is especially beneficial in high-volume, accuracy-sensitive industries such as tank and pressure vessel fabrication, beam and structural assemblies, and pipe and tubing fabrication. Features • Three models available - standard and programmable; in 40 lb, 250 lb, & 450 lb weight capacities • Tracks single pass fillet and groove welds • Improves quality via constant torch to weld joint orientation • Value - The programmable PTST model can operate as a weld system controller • Benefits GMAW, FCAW, SAW applications • Precise, tracking accuracy up to ±0.005 inch (0.1 mm) • Controls and slides are backward compatible with older Cyclomatic models • Performance - The PTST model stores up to 19 weld programs, each consisting of up to 8 sequential steps System Components 9660S or 9660P Microprocessor-based Control The microprocessor control is housed in a NEMA enclosure for easy mounting near the work center. The control unit has a lighted power switch and fuse holder mounted on the exterior of the unit. The control unit houses solid-state components which provide long life and trouble-free operation. All interconnecting cables enter the control unit through connectors on the bottom of the enclosure. A sealed heatsink mounted on the side of the control allows for convection cooling. The 9660P programmable control can automatically control the weld cycle, including power supply start and stop, wire feed, positioner, and other related equipment. With the programmable control, up to 19 individual weld programs can be developed and stored. A two-axis search feature enables the Omni-Guide sensor to find the weld joint automatically prior to welding. Two basic cycle modes are available: Timed or End-of-Weld Cutoff. Special timing functions allow for stable arc initiation, crater fill, and retraction to a home position. This option also provides inputs for remote signals from other equipment to start, emergency stop, control tack cutoff, auto disable, external limit switch, end-of-weld signal, and enable multiple tracker synchronization for multi-torch welds. Jetline Engineering • 15 Goodyear St, Irvine, California 92618 U.S.A. • Tel: (949) 951-1515 • Fax: (949) 951-9237

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Seam Tracking Systems-2

CYCLOMATIC SERIES SEAM TRACKING SYSTEMS Omni-Guide® Sensor Assembly Seam Tracker Pendant The electromagnetic mechanical sensor rides in the weld joint ahead of the torch. The Omni-Guide is a unique, durable sensor that tracks the weld joint and provides correction signals to the seam tracker system. The correction signals enable the motorized cross slides to maintain a ±0.005” (0.13 mm) accuracy while aligning the welding torch with the weld joint. The sealed design of the OmniGuide prevents dust, heat, and moisture from damaging internal components. Ergonomic, light weight, easy to operate pendant....

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Seam Tracking Systems-3

CYCLOMATIC SERIES SEAM TRACKING SYSTEMS

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Seam Tracking Systems-4

CYCLOMATIC SERIES SEAM TRACKING SYSTEMS mounting holes_. Seam Tracker Control Dimensions Seam Tracker Pendant Dimensions MSP450 Cross Slide Dimensions MSP250 Cross Slide Dimensions See Jetline price list for complete ordering information An Illinois Tool Works Company 15 Goodyear St., Irvine, California 92618 USA The right to make engineering refinements is reserved Dimensions and specifications are subject to change without notice

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.