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Cold Wire Tig Feeder

Cold Wire Tig Feeder

Cold Wire Tig Feeder

Product catalog summary
Introduction
Jetline cold wire feeders are primarily used in gas tungsten arc welding (TIG) and plasma arc welding (PAW), as well as other applications requiring controlled wire feed, such as brazing. The feeders serve four main purposes: adding fill to weld joints, enhancing metallurgical integrity, controlling the weld pool, and providing fill for overlay or cladding operations. Standard models offer economical pricing and consistent wire feed, while precision models cater to applications demanding high accuracy in wire feed speed.
Description
A Jetline cold wire feeder includes a wire feedhead and spoolholder, a 9629 microprocessor controller, and a WGP-1 wire guide positioner assembly. Optional features include pulsed wire feed, accessory kits, protective spool cover, and motorized wire guide positioners. The wire feedhead and spoolholder are designed for smooth wire transfer and can accommodate standard spools with a 2" hole.
Number of Drive Rolls
Jetline offers wire feeders with two-roll or four-roll mechanisms, all gear-driven to prevent slippage. Standard feeders maintain a speed accuracy of +2%, which can be improved to +1% with a tach-generator. The CWF-20C model offers high accuracy with a precision motor and tach-generator, achieving +0.1% speed accuracy.
Microprocessor Controller
The 9629 microprocessor control provides full control over the wire feeder, featuring three modes: Operator, Set-up, and Calibration. Operator Mode allows setting wire feed speed and delay times. Set-up Mode configures jog speeds and pulsed wire feed conditions. Calibration Mode maintains control calibration, crucial for high-quality welding procedures.
Wire Guide Positioner
The standard WGP-1 wire guide positioner fits most torches and allows manual adjustment of wire entry position. The WGP-3 is a compact alternative for constrained spaces, while the WGP-2ES offers motorized adjustments via joystick control.
Optional Accessories
Accessory kits include drive rolls, guides, and wire feed conduits. The Model 607B wire spool cover protects against dust, and the TGK-6 tach-generator kit enhances speed accuracy. Pulsed wire feed and wire straighteners are also available.
Associated Products
Jetline also offers the 9500 Compatible Wire Feeder for use with the 9500 microprocessor control, the HWP-50 Hot Wire Process for high deposition rates, and the CWF-23D Dabber-type Wire Feeder for precise buildup of aero-engine parts.
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Catalog excerpts

Cold Wire Tig Feeder-1

(Wire Guide Positioner not illustrated) Jetline cold wire feeders are primarily used for gas tungsten arc welding (TIG) and plasma arc welding (PAW). They can also be used in other applications where a controlled feed of wire is required such as a brazing operation.Cold wire feeding is used in the welding process for four purposes:1 To add "fi ll" to a weld joint. The wire is used to fi ll a chamfered weld preparation or to add reinforcement for a butt weld.2 To enhance or preserve the metallurgical in-tegrity of the weld metal by selecting the wire type to add the required elements to the weld or to replace those which are lost as a result of the welding operation.3 To control the weld pool by the chilling action of the wire, especially in out-of-position weld applications. The chilling effect reduces the weld pool size for easier control.4 To provide the fi ll for an overlay or cladding operation. The wire can be selected to provide the desired properties for the application. All Jetline wire feeders are suitable for any of the above applications. Standard models are eco- nomically priced and provide smooth, consistent wire feed for almost all types of welding wire, both hard and soft. Precision models are available for demanding applications where wire feed speed accuracy is critical. A Jetline cold wire feeder consists of the following elements: Wire Feedhead and SpoolholderՕ 9629 Microprocessor Controller WGP-1 Wire Guide Positioner AssemblyOptional items are available including:Օ Pulsed Wire Feed Wire Feed Accessory KitsՕ Protective Spool Cover Motorized Wire Guide PositionerՕ Compact Wire Guide Positioner > (Four-Roll Wire Feedhead Illustrated) The wire feedhead and the spoolholder are mount-ed on a common base to permit a smooth transfer of the wire from the spool, through the feed rolls, to the wire feed conduit. The feedhead should be mounted as close as possible to the welding torch, brackets are available for this purpose, if required. The unit incorporates a spoolholder for standard spools with a 2" (50 mm) hole. A clear plastic cover is optionally available to protect the wire spool from the dust in the workshop atmosphere. >

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Cold Wire Tig Feeder-3

TGK-6 Tach-Generator Kit This feature provides the ability to pulse the wire feed and consists of optional fi rmware which can be used with standard or precision feeders. This is a three roll straightener suitable for all wire diameters up to 1/16" (1.6 mm). When the tach-generator kit is fi tted, the CWF-10B or CWF-10B/4R feeder can be operated under closed-loop control for greater speed holding ac- curacy. Pulsed Wire Feed Wire Straightener WGP-2ES , is avail-able.As an alternative to the standard WGP-1 positioner, two other types are available.The > The WGP-1 wire guide positioner is supplied...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.