Benchmaster
8Pages

Benchmaster Positioners, Turning Rolls, and "Add-On" Components • Systems for engineered savings • Precision & standard models Several weight capacities Interchangeable components Basic or advanced controls Introduction Jetline's improved package system approach to benchtop welding applications is specifically designed and engineered to save time and money on an endless variety of part requirements. All components in the system are quickly interchangeable to minimize downtime between set-ups. There are no excessive costs because you buy only the components you need and new components can be added to them at any time. The special capabilities of the Benchmaster system produce top quality circumferential welds faster and more efficiently to help you keep production moving. Jetline's Add-on Welding System Benchmaster positioners are available with weight capacities from 75 lb (34 kg) to 500 lb (227 kg). A wide variety of components are available to design the system for your needs. They include: • 1016A Precision Cross Slide • Pivoting Torch Positioner • 4501A Torch Holder • 4006MB Pneumatic Torch Actuator • Tailstocks • Brackets • Base rails and tubes in many sizes • Support structures/tables • Shield-All Weld Viewer • IS-300 Idler Stand • Turning Roll End Stop to limit creep • FS-4 Remote on/off foot switch • FC-5A Variable speed foot control • Ten-turn Potentiometer - replaces standard 1-turn pot • 3-jaw chucks in several sizes • Limit switch facility • Tach-generator kit for speed holding accuracy better that ±1% of the maximum speed - available for the ZB-300, JP-500 • Motorized tilt for JP-500 positioners 15 Goodyear St, Irvine, California 92618 U.S.A. • Tel: (949) 951-1515 •

BENCHMASTER SYSTEMS Jetline's Add-On Welding System Suitable for use with the ZB-300 positioners. See pages 6 and 7 for the components you need to complete your welding system. 9640-ZB Rotation Control (Optional) Cross Tube Holder - 2002A Precision Slide - 1016A (2 slides mounted together shown) Tube - 2018, 2024, 2036 Middle Bracket 2003A Universal Torch Holder - 4501A Base Rails Torch Tube Mounting Plate - 4500A Support Structure Available from 43"-72" (1092-1830 mm) Optional 9640-ZB Microprocessor Rotation Control The 9640 control is designed for automatic sequencing of the welding arc,...

ZB-300 FACEPLATE ZB-300 STANDARD POSITIONER SHOWN WITH MCM-10 CONTROL Standard Model ZB-300 Specifications Precision Model ZB-300XC Specifications Weight capacity: • Faceplate vertical - 300 lb (136 kg) with CG 4” (100 mm) from faceplate • Faceplate horizontal - 450 lb (204 kg) with CG 4” (100 mm) from faceplate Specifications for the precision model are the same as for the standard model except as below. Table Tilt: Full tilt of 90°, flat to vertical Faceplate: 12” (305 mm) with 4 tooling slots with a 5/8” (16 mm) diameter through-hole Ground Current Conduction: 500 amps rotary standard...

Model ZB-75 Specifications Weight capacity: • Faceplate vertical - 75 lb (34 kg) with CG 4" (100 mm) from faceplate • Faceplate horizontal - 100 lb (45 kg) with CG 4" (100 mm) from faceplate Table Tilt: Full tilt of 90°, flat to vertical Faceplate: 8" (203 mm) with 4 tooling slots Ground Current Conduction: 300 amps rotary ground standard Control: • Travel speed settings through a 1-Turn Potentiometer • Variable Speed Foot Control standard on model ZB-75ACA • On/Off foot switch or variable speed foot switch optional on models ZB-75DCA and ZB-75DCB Speed Ranges: • ZB-75ACA 0.5 TO 7.5 RPM •...

BENCHMASTER TURNING ROLLS Benchmaster Turning Rolls These inexpensive turning rolls add to the versatility of the Benchmaster Package. They are designed to be used with auxiliary components which may be assembled in a myriad of arrangements to suit your requirements. Benchmaster turning rolls are designed for the many small welding applications that could be tying up large production equipment. The TD-1000A driver has a weight capacity of 2000 lb (450 kg) and a turing capacity of 2000 lb (910 kg) when coupled with the TI-1000A idler. It provides a speed range of 3 to 65 ipm (77 to 1650...

BENCHMASTER ACCESSORIES 1016A Precision Slide Accurate and fine adjustment up to 1½" (38 mm) travel. Two may be connected together for horizontal and vertical adjustment. HCS-40-4 Single Axis Hand Crank Slide Accurate and fine adjustment up to 4" (100 mm) travel. These are designed for a weight carrying capacity of 40 lb (18 kg). For Torch Positioning Two 1016A cross-slides are combined with a 4501A torch holder for precision positioning of the torch. Shown mounted to a 4503A pivoting torch positioner. this allows torch to be set in a number of positions. Provides 360° rotation and 180°...

BENCHMASTER ACCESSORIES FC-5A Foot Control Remote On-Off switch with variable speed control. Remote On-Off switch Weldment support; maintains part concentricity and provides up to 140 lb (64 kg) horizontal pressure. Includes live center, 2" (52 mm) stroke air cylinder and air regulation system. 6039 3-Jaw Chuck Has 9" (230 mm) adjustment and includes adapter. 60314 3-Jaw Chuck Has 14" (355 mm) adjustment and includes adapter. 6035 Universal 3-Jaw Chuck Use to mount weldment or tooling to positioner; 5" (127 mm) adjustment. Other accessories include: • WH-15-BM Shield-All Weld Viewer...

BENCHMASTER SYSTEM APPLICATIONS Be Benchmaster GTAW System with ZB-300 positioner and tailstock, 9640 rotation control, ALC-401-6 an arc length control, and CWF-50 cold wire feed. ar Benchmaster GTAW System 9500 System Control, ALC-401-6 arc length control, and MO-150-5S mechanical oscillator. Controls are mounted on a moveable podium for easy access. Benchmaster GTAW System with JP-500 positioner, 9640 rotation control, ALC-401-6 arc length control, and CWF-20 precision cold wire feed. See Jetline price list for complete ordering information 15 Goodyear St., Irvine, California 92618 USA...