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Waterjet Cutting System - Low Rail Gantry (Large Format)

Waterjet Cutting System - Low Rail Gantry (Large Format)

Waterjet Cutting System - Low Rail Gantry (Large Format)

Product catalog summary
Overview
Jet Edge's Low-Rail Gantry is designed for precision shape cutting, featuring a gantry bridge that travels on a floor-mounted rack and pinion drive system. It is suitable for heavy-duty shape cutting and high-speed positioning, with lengths up to 50 feet.
Construction
The gantry is constructed from modular welded steel with machined mounting surfaces, forming a rigid machine frame. It includes a PLC for easy modification and integration of additional stations, and a Burny 10 Touch-Screen control with standard shape and CAD/CAM/Nesting capabilities.
Performance Features
  • Rail System: The machine uses elevator-type rails with linear motion guides and a specialized bellows system for X and Y axis. The rails are supported by heavy-duty leveling pads with forged steel clips and integrated adjusters for alignment.
  • Servo Drive System: Utilizes AC Brushless servos for both axes, synchronized by the servo drive system. This allows faster positioning speeds and eliminates the need for separate encoders and resolvers. The servo motors are directly coupled to a high precision planetary gear reducer, minimizing maintenance.
  • Carriages: The machine includes a master carriage integrated with the cross axis drive module, supporting up to three stations. Additional slave carriages can be added, with options for path following or detachment when not in use.
Industry Standards
Jet Edge motion systems comply with National Machine Tool Building Association (NMTBA) standards. Tolerance capabilities are verified through dynamic analysis using a RenishawTM Ballbar system, ensuring tight and consistent part-cutting tolerances.
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Catalog excerpts

Waterjet Cutting System - Low Rail Gantry (Large Format)-1

Jet Edge’s Low-Rail Gantry features a gantry bridge traveling on a floor-mounted rack and pinion drive system. The gantry, comprised of two machined end-trucks which support the main cross-axis beam and deck, provides the platform for the precision shape cutting processes. Its design is rugged and accurate for heavyduty shape cutting and high-speed positioning in lengths up to 50 feet. The trucks, each equipped with individual drive units, provide the motion along the x axis. The double-drive unit prevents lagging which could occur with a slave truck that is free running or mechanically coupled by an axle. Two steel wheels located in each truck assembly ride the machined top surface of the linear rails. A pair of side-guide rollers at each end of the master drive truck straddle the rail contacting the machined sides for accurate guidance. An air blast nozzle located at each end of the truck removes dirt loosened by the wheel and rail scrapers. Plasma can be added to the machine to increase its functionality. Construction All components are modular welded steel construction with machined mounting surfaces, and are bolted together to form a rigid machine frame. The PLC offers easy modification and integration of additional stations at minimal cost. Burny 10 Touch-Screen control including standard shape and CAD/CAM/Nesting on board.

 Open the catalog to page 1
Waterjet Cutting System - Low Rail Gantry (Large Format)-2

low rail gantry Performance Features Rail System Support for the machine and longitudinal (lengthwise) travel is accomplished on elevator-type rails that feature an enhanced rail design with linear motion guides and specialized bellows system for X and Y axis. The machined surfaces of the rails provide smooth, even tracking for sure accuracy. The floor-mounted rails are supported by heavy duty leveling pads featuring forged steel clips for fastening the rail to the pad and integrated adjusters for aligning the machine rail in all directions. The ends of each rail section are machined with a tongue...

 Open the catalog to page 2

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