ZPS
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Catalog excerpts

INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) Installation of K10, K20, K40 clamping module Hydraulic and pneumatic JERGENS WORKHOLDING SOLUTIONS 877.426.2504 1 | PAGE

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7. POSSIBLE PROBLEMS AND REMEDYING THEM 19 JERGENS WORKHOLDING SOLUTIONS 877.426.2504 2 | PAGE

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) GENERAL REMARKS The present installation manual will assist you in becoming familiar with your new product. For that reason we recommend that you read the documentation and carefully follow all instructions. For additional information we request that you contact Jergens Workholding Solutions Group at 877-426.2504. THIS MANUAL Please consider this installation manual an important component of the delivered system. It should be well taken care of during the entire time the system is in use. A copy of the present installation manual must be made...

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) 1. Operating personnel Certain operations may be performed exclusively by qualified or trained personnel. The following standard features are used to describe the qualification level: Qualified personnel have sufficient technical knowledge or work experience to be able to recognize and prevent possible dangers (engineers and technicians). Trained personnel are appropriately instructed and/or monitored by qualified persons to be able to recognize the dangers and prevent them (personnel assigned to operation or maintenance). They must have the...

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) 3.1 General Safety Instructions The following regulations and recommendations correspond to the applicable legal regulations and are largely based on the observance of such safety regulations. JERGENS INC. is not liable for any harm to persons or property that can be traced back to disregarding the applicable safety regulations and/or the instructions contained in the present handbook. The respective most recent version of the installation manual is applicable. All affected operators are therefore urged to follow and apply the instructions below...

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) Usage of the Zero Point System (ZPS): The ZPS is a spring-actuated single-acting clamping element that clamps a clamping plate or a workpiece, pressure-free and self-locked with the Jergens clamping stud. It is intended for installation on or in machines or systems, and may be used only within the scope of its technical data. The maximum loads and operating pressures specified by the manufacturer must not be exceeded. All other types of use must be approved by the manufacturer. The ZPS is suitable only to a limited extent in certain explosive...

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS)Workholding Solutions WORKHOLDING@JERGENSINC.COM 877.426.2504 Technical data sheet - Hydraulic version:

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ZERO POINT SYSTEM (ZPS) WORKHOLDING@JERGENSINC.COM 877.426.2504 A ION! A pressure regulation device must be used to assure that the maximum operating pressure is never exceeded. The safety factor is not incoporated in the specification of the operating pressure. It must be taken into account for each individual application. 5.1 Structure of the Zero Point System (ZPS) Ball Cylinder screw Threaded stud as forcing screw (not shown in the drawing) Threaded stud Assembly tools preinstalled JERGENS WORKHOLDING SOLUTIONS

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) Workholding Solutions 5.2 Circuit diagram of the Zero Point System (ZPS) Description of the required connections: Hydraulic version Zero Point System without pneumatic blow out 1 = Unclamp hydraulically Zero Point System with pneumatic blow out 1 = Unclamp hydraulically 3 = Blow-out pneumatically Zero Point System without pneumatic blow out 1 = Unclamp pneumatically 2 = Clamp pneumatically CD Zero Point System with pneumatic blow out 1 = Unclamp pneumatically 2 = Clamp pneumatically 3 = Blow-out pneumatically JERGENS WORKHOLDING SOLUTIONS

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) Operation of the Zero Point System (ZPS) Vent: After installation of the hydraulic ZPS modules in a base, the entire system must be vented. Hydraulic version Unclamping procedure: Pressurize ZPS. The ZPS will release the clamping stud, enabling it to be moved in and out of the system. The ZPS will remain unclamped as long as pressure is applied to the Open connection. Clamping procedure: Depressurize ZPS. The ZPS locks positively and is mechanically clamped by spring force. The ZPS will remain clamped as long as no pressure is applied to the Open...

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) line can be decoupled after the clamping process – the ZPS will remain positively locked.. Integrated blow-out procedure (only for ZPS with blow-out): The air escapes from the ZPS in the center and serves to clean the interior space and the seat. During operation, there is danger of eye injury, since shavings can arise from the automatic blow out. CAUTION! Wear safety goggles Manual blow-out: The interior of the ZPS can be blown out with an ordinary commercial compressed air blow gun or suctioned out with a vacuum device. During operation, there...

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) Installation in a mounting hole Do not remove assembly tool for the pneumatic and hydraulic version Remove rubber ring Important: Neatly deburr mounting holes, clean hole and contact surface, check elements for greased state Tilt-free introduction Uniform insertion of 4 opposing cylinder screws, up to flat contact. The threaded studs → must not be driven in too far; otherwise the cover cannot make lay flat. CAUTION: The spring is pre-tensioned at installation. JERGENS WORKHOLDING SOLUTIONS

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INSTALLATION MANUAL ZERO POINT SYSTEM (ZPS) Additional instruction for the square ZPS: Precise alignment of the square faces, insertion of the cylinder pin into the alignment hole (see installation sketch) and covering of the outside surfaces with liquid adhesive for fixation. Uniform tightening of the cylinder screws with the following torque: K10: (M5)5 Nm / (4 ft. lbs) K20: (M6)8 Nm / ( 6 ft. lbs) K40: (M8)21 Nm / ( 16 ft. lbs) K40: (M8)21 Nm / (16 ft. lbs) After installation, the bearings must be able to move freely in the track Remove assembly tool Screw threaded stud ↓ into ZPS base...

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