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Jergens, Inc.
Workwolding solutions

Workwolding solutions

Product catalog summary

Overview: Jergens, Inc. offers a comprehensive range of workholding solutions designed to enhance manufacturing efficiency. Their product line includes quick change fixturing systems, multi-axis workholding, production vises, power clamping, locating components, and low profile clamping solutions. These products are engineered to support lean manufacturing and maximize machine uptime.

Quick Change Fixturing: Jergens is a leader in quick change fixturing systems, featuring the Ball Lock® Mounting System and Zero Point System. These systems are designed to boost productivity by allowing rapid fixture changes, thus reducing downtime.

Multi-Axis Workholding: The Fixture-Pro® system offers modular workholding solutions with maximum flexibility, including subplates, risers, and quick change pallets, facilitating close proximity of the spindle and cutting tool to the workpiece.

Production Vises: Jergens' vises are equipped with quick-change, machinable jaws and are compatible with the Ball Lock® system, designed to improve machining efficiency on various machine types.

Power Clamping: Jergens provides a range of durable clamping solutions, including boosters, clamps, cylinders, and hydraulic controls, ensuring cost-effective performance.

Locating Components: A wide array of locating components is available for building or customizing workholding devices, ensuring fast and accurate positioning.

Low Profile Clamping: Jergens offers low profile clamping products like OK-Vise® clamps and Micro™ Clamps, which enhance 3-dimensional machining and optimize space usage.

Company Information: Founded in 1942, Jergens has grown into a global leader with multiple divisions, including Tooling Component Division, Jergens Industrial Supply, Acme Industrial Company, and Advanced Systems Group. The company is committed to quality, with ISO 9001:2008 certification, and supports international markets with metric and inch-threaded products.

Distribution and Support: Jergens products are distributed globally through a network of qualified distributors. The company offers extensive customer support, including technical sales assistance and CAD design aids.

Quality and Standards: Jergens adheres to high-quality standards, with products meeting TCMA standards and various material and finish specifications. They offer customization and modification services for standard components.

Introduction to Ball Lock® Mounting System: The Ball Lock® Mounting System is designed to facilitate quick and accurate positioning of fixture plates onto subplates, significantly reducing setup times in machining processes. It offers a repeatability of ±0.0005" (±0.013mm), eliminating the need for indicating fixtures.

Specifications and Components: The system comprises three main components: a Locating Shank, a Liner Bushing, and a Receiver Bushing. The setup involves installing a subplate with receiver bushings on the machine table, adding a fixture plate with two locating liner bushings, and inserting two locating shanks through the liners into the receiver bushings. This provides accurate location and positive holding force with 2.5 turns of the set screw.

Setup Time Comparison:

Subplates: Reduced from 15 minutes to 60 seconds.
Drilling and reaming: Reduced from 7 minutes to 60 seconds.
Drilling and tapping: Reduced from 12 minutes to 45 seconds.
Machining aircraft valve parts: New setup time is 80 seconds for six vises.

Advantages Over Conventional Methods: The Ball Lock® System offers several advantages over traditional dowel pins and cap screws, including combined locating and locking in a single motion, reduced setup times, and improved repeatability. It allows for quick fixture exchanges between different machines using the same system.

Recommendations and Best Practices:

Use two locating points positioned as far apart as possible for optimal system performance.
Ensure accurate positioning of receiver bushings with a recommended tolerance of ±0.0002" (±0.005mm).
Consider thermal expansion differences between aluminum and steel when designing fixtures.

Common Questions:

The system locates using two Ball Lock® shanks passing through precision bushings.
Locking is achieved by expanding balls within the shank into a tapered groove in the receiver bushing.
Shanks can withstand temperatures up to 400°F (200°C).

Fixture and Subplate Options: Various fixture plates and subplates are available, including custom sizes. Options include aluminum and steel plates with specific thickness and parallelism tolerances. The system supports high-density fixturing and is compatible with multiple machining centers.

Conclusion: The Ball Lock® Mounting System is a versatile and efficient solution for reducing setup times and improving accuracy in machining operations. It is particularly beneficial in lean manufacturing and setup reduction applications.

Overview: This document provides detailed specifications and configurations for Jergens' Ball Lock® Mounting System, which is used for quick change fixturing in machining applications. It includes information on fixture plates, subplates, tooling columns, and related components.

Specifications:

Fixture Plates: Available in various sizes and materials, including aluminum and steel. Thickness and weight specifications are provided for each size.
Ball Lock® System: Designed for quick and accurate fixture plate changeover with repeatability of ±0.0005". Includes shanks, receiver bushings, and liners.
Materials: Components are made from materials like FreMax™ 15 Steel, Class 40 Cast Iron, and 4340 for shanks and bushings.

Procedures:

Installation: Instructions for mounting fixture plates and subplates using Ball Lock® Shanks. Includes details on hole sizes and placement for optimal performance.
Maintenance: Repair kits are available for Ball Lock® components, including replacement screws and locking balls.

Standards and Recommendations:

Engineering Changes: Specifications are subject to change, and users are advised to verify dimensions with Jergens Technical Sales Department.
Custom Solutions: Custom sizes and configurations are available upon request, with or without the Ball Lock® System.

Key Features:

Quick Change: The system allows for rapid setup and changeover, enhancing machine flexibility and reducing downtime.
Accuracy: High precision is maintained with the use of primary and secondary liners, ensuring consistent positioning.

Applications: The Ball Lock® Mounting System is suitable for use with CNC machining centers, rotary indexers, and other machining applications requiring quick and precise fixture changes.

Overview: The document provides detailed specifications and installation instructions for the Jergens Ball Lock® Mounting System, which is designed for quick changeover in manufacturing operations. It includes information on various components such as receiver bushings, shanks, and fixture plates, along with their dimensions and tolerances.

Specifications: The document outlines the tolerances for various components, such as a centerline distance tolerance of ±0.0002" for receiver bushings and a maximum interference fit of .0005" between bore and bushing O.D. It also specifies the material and heat treatment for components like the stainless steel locating and clamping shanks.

Procedures: Installation instructions are provided for both face mount and back mount bushings. The document emphasizes the importance of maintaining specific tolerances to prevent binding and ensure accurate positioning.

Components: The document lists various components, including primary and secondary liners, shanks, and bushings, with their respective part numbers and dimensions. It also describes the contents of Ball Lock® Repair Kits and Quick Change Kits, which include necessary components for fixture changeover.

Applications: The Ball Lock® Mounting System is suitable for use in CNC machines, palletized fixtures, stamping, fabricating, injection molding, packaging machines, assembly machines, EDM, robotics, and welding fixtures. It is designed to maximize productivity and support lean manufacturing practices.

Recommendations: The document recommends using sine fixture keys for mounting subplates on slotted tables without the need for indicating. It also suggests using multi-purpose subplates for versatility in handling diverse products and batch sizes.

Overview: This document provides detailed specifications and guidelines for the use of Jergens' Ball Lock® Mounting System, which is designed to facilitate quick change fixturing in machining environments. The system is applicable to both aluminum and steel plates and is available in various sizes and configurations to suit different machining needs.

Specifications:

Fixture plates are available in sizes ranging from 350x350mm to 500x500mm, with thicknesses varying from 20mm to 30mm.
Materials used include Cast Aluminum and FreMax™ 15 Steel, with a thickness tolerance of ±0.13mm and parallelism within 0.025mm.
Ball Lock® Shanks are used for mounting, with sizes specified for each plate configuration.

Procedures:

Fixture plates are mounted to subplates using Ball Lock® Shanks, which allow for quick and accurate installation and removal.
Subplates and fixture plates come with pre-installed bushings for ease of use.

Standards and Recommendations:

Repeatability of the system is ±0.013mm, ensuring high precision in machining operations.
Custom sizes for fixture plates and subplates are available upon request to meet specific requirements.
Consideration of material expansion differences between aluminum and steel is advised when designing fixtures.

Key Features:

Ball Lock® System reduces fixture setup and assembly time significantly.
Designed for use with horizontal or vertical machining centers, Tool Room Mills, and multiple pallet machining centers.
Offers a solution for 4th Axis Rotary Indexers, maximizing utilization and minimizing setup time.

Additional Information:

Engineering changes and product improvements are ongoing, and users are advised to verify specifications with Jergens Technical Sales Department.
Contact information for Jergens, Inc. is provided for further inquiries and custom orders.

Overview: The document provides detailed information on Jergens' Zero Point Mounting System (ZPS) and related components, focusing on specifications, applications, and features. It includes technical data for various clamping modules and pull studs, emphasizing the system's efficiency in reducing setup times and enhancing accuracy.

Specifications:

Repeatability: Less than 0.005 mm (0.0002 inches).
Materials: Hardened stainless steel for durability and rust resistance.
Clamping Force: Varies by module size, with forces up to 40kN (9000 lbs).
Installation: Suitable for base plates, machine tables, clamping profiles, columns, and towers.

Procedures:

Modules are available in hydraulic and pneumatic versions, with specific pressure requirements for unlocking and clamping.
Installation diagrams are available upon request to assist with setup.

Applications:

Suitable for milling, assembly, welding, injection molding, grinding, and measuring.
Ideal for large and heavy workpieces, with options for 5-sided processing.

Features:

Quick changeover capability, reducing setup times by up to 90%.
Integrated safety system and positive locking for secure operations.
Mechanical locking system minimizes vibration and eliminates the need for continuous hydraulic pressure.

Recommendations:

Use in industries requiring high precision and repeatability, such as food service, pharmaceutical, and chemical sectors.
Consider the system for applications where space is limited but high accuracy is required.

Key Data from Tables:

Pull-in/locking forces and dimensions for various module sizes (K5, K10, K20, K40).
Specifications for pull studs, including size, engagement, and material details.

Overview: The document provides detailed specifications and operational guidelines for various clamping modules used in workholding solutions. These modules are designed for high holding and pull-in forces with minimal installation dimensions, suitable for machine tables, clamping profiles, and other industrial applications.

Specifications: The document lists multiple clamping modules, each with specific pull-in and holding forces measured in kilonewtons (kN) and pounds (lbs). The modules are categorized by size (K10, K20, K40, etc.) and include detailed dimensions and weight in kilograms (kg). The modules are made from hardened stainless steel, ensuring durability and precision.

Operational Procedures: The clamping modules operate using either hydraulic or pneumatic systems. Hydraulic modules require a supply pressure of 50-60 bar for unclamping, while pneumatic modules require 8-12 bar for unclamping and 5-6 bar briefly for clamping. The modules are mechanically locked in the clamped position, minimizing vibration during machining.

Design Features: The modules feature a unique mechanical locking system that eliminates vibration and leakage risks. They have a small footprint, making them ideal for installation in limited spaces. The design includes options for both hydraulic and pneumatic connections, with some modules offering manual operation for environments without available connections.

Applications: These clamping modules are suitable for use on machine tables, clamping profiles, columns, towers, measuring machines, and assembly stations. They are designed to be integrated into various industrial setups, providing flexibility and ease of use.

Additional Features: The document also mentions the availability of clamping brackets and flange-type installation modules, which offer integrated centering and cover rings for enhanced stability and precision. The modules are designed for easy adaptation to existing mounting angles and cubes, with options for oil supply via pipes or manifolds.

Overview of Fixture-Pro® Multi-Axis Quick Change Fixturing: Fixture-Pro® offers a modular workholding system designed for multi-axis machining, allowing for optimal positioning of the spindle and cutting tool relative to the workpiece. The system is adaptable to various machine types and workpieces, providing flexibility and efficiency in setup and part exchanges.

Key Features:

Flexibility: Suitable for 5 Axis, 3+2, and 4+1 applications.
Modular Design: Supports both light machining and heavy roughing.
Rapid Setup: Reduces setup time, enhancing productivity.
Portability: Easily transferable between machines.

Components and Options:

Top Tooling: Multiple options available for various part configurations.
Adaptors and Pallet Changers: Facilitate quick changes and adaptability.
Risers: Accommodate multiple setups and long parts.
Subplates: Standard and custom designs available for popular machines.

Mounting Options:

QLS Mounting System: Allows rapid and accurate location of components.
Centering Pin to QLS Grid: Utilizes a center pin for mounting.
Direct to Table: Suitable for prototype work and maximizing Z travel.

Drop & Lock™ Pallet Changers:

Enable fast and accurate changeover of adaptors and tooling.
Secure clamping with high repeatability and metal removal rates.
Available in 130mm and 250mm configurations.

Top Tooling Solutions:

Includes a range of vises, collets, and adapters for various applications.
Features self-centering and fixed jaw vises, dovetail vises, and ER collet holders.

5-Axis Subplates and Risers:

Standard subplates for machine tables with precise tolerances.
Risers available in mini, barbell, and flanged styles for enhanced accessibility.

Rotary Adapters:

Facilitate mounting on rotary indexers and trunions.
Compatible with Fixture-Pro® and ZPS systems for reduced setup time.

Overview: The document provides detailed specifications and descriptions of various workholding solutions offered by Jergens, Inc., focusing on Fixture-Pro® multi-axis quick change fixturing systems. These systems are designed to enhance machining efficiency and precision.

Specifications: The document lists several adapter kits and vise adapter plates, specifying their dimensions, materials, and compatibility with different systems. For instance, the 5RA160FP-HAAS and 5RA200FP-HAAS are Fixture-Pro Adapter Kits compatible with HAAS rotary tables, while the 5RA160ZPS and 5RA200ZPS are ZPS Adapter Kits.

Procedures: The document outlines the use of 5-axis vise adapter plates and blank fixture plates, detailing their material composition, thickness tolerance, and mounting methods. It emphasizes the quick change capability of these systems, which allows for rapid setup and changeover in machining operations.

Norms and Standards: The document specifies tolerances and material standards, such as the use of 1018 steel and flatness within .0005"/Ft. It also mentions the hardness of materials used, like A2 steel with a hardness of 58-62 Rc for pallet changers.

Recommendations: Recommendations include using the Fixture-Pro® system for compatibility with Jergens Drop & Lock™ pallet changers and other fixtures. The document also suggests using specific jaw and insert options for different clamping needs.

Key Data from Tables: The tables provide detailed measurements and configurations for various parts, such as the dimensions of vise adapter plates and the weight and clamping force of self-centering vises. For example, the 5CV12501 vise offers a clamping force of 3600 lbs at 45 FP of torque.

Critical Information: The document highlights the importance of using the correct mounting type and locating method to ensure precision and repeatability in machining processes. It also notes the maximum torque specifications for certain components, such as a 25 ft. lbs. max torque for pallet changers.

Overview: The document provides detailed information on Jergens Inc.'s Fixture-Pro® Multi-Axis Quick Change Fixturing solutions, focusing on various components and accessories designed to enhance workholding efficiency in machining operations. The solutions are aimed at improving productivity through quick setup, rapid part changeover, and accurate, repeatable positioning.

Specifications:

ER Collet Fixtures: Made from hardened alloy steel, these fixtures are suitable for cylindrical parts and compatible with existing ER Collets. They offer direct interface with other Fixture-Pro® products and come in various sizes with optional mounting styles.
5-Axis Machinable Blanks: Designed for second operation machining, these blanks are available in 1018 Steel and 6061 Aluminum, with pull studs included for quick change operations.
5-Axis Locating Pins and Accessories: These include center locator pins, diamond timing pins, and center step locators, all made from 1018 steel with precise tolerances for accurate positioning.
5-Axis Quick Locating System (QLS): This system includes bushings and chip plugs, designed for quick and precise locating of fixtures on machine tables.

Procedures:

Drop & Lock™ Pallet Changer: Available in round and square styles, this system allows for quick mounting of parts or fixtures to a machine using the Fixture-Pro® pull stud system. It features a simple drop, lock, and go mechanism.
Manual Pallet Systems: These systems offer a range of solutions for quick change needs, with features like quick setup, rapid part changeover, and 5-axis part access.

Recommendations:

Utilize the Fixture-Pro® components for direct mounting to T-slots using special through-hole machine keys and QLS bushings for enhanced flexibility and efficiency.
Consider the use of the 5-Axis Quick Change System (QCB) for reducing tool interference and improving workpiece positioning on 5-axis machining centers.

Key Data from Tables:

ER Collet Fixtures: Various models are listed with specifications such as collet size, dimensions, weight, and tightening torque.
5-Axis Machinable Blanks: Specifications include part numbers, dimensions, weight, and pull stud size.
Locating Pins and Accessories: Detailed specifications for each type of pin, including dimensions, thread size, and weight.

Conclusion: The document outlines a comprehensive range of workholding solutions designed to enhance machining efficiency through quick change capabilities, precise positioning, and compatibility with existing systems. These solutions are particularly beneficial for operations requiring frequent part changeovers and high precision.

Overview: The document provides detailed specifications and descriptions of various workholding solutions offered by Jergens, Inc., focusing on their Fixture-Pro® Multi-Axis Quick Change Fixturing systems. These systems are designed to enhance productivity and efficiency in machining operations by allowing quick and easy changes of fixtures or workpieces.

Specifications: The document lists several models of Quick Change Bases (QCB) and their specifications, including dimensions, socket wrench sizes, feeding force, and weight. It also details centering bolts and keyblocks compatible with these bases.

4-Pin Pallet System: This system allows for quick fixture changes using a 4-pin design. It features mechanical clamping and unclamping with a single hex drive actuation, offering repeatability of 0.005mm. The system is made from case-hardened steel and is suitable for direct table mounting.

Manual ZPS Modules: These modules provide locating and clamping with single bolt actuation and allow workpieces to be indexed in 90° increments. They are available in two sizes, K10 and K20, and do not require pneumatic or hydraulic connections.

5-Axis Self-Centering Vises: Designed for 5-axis machining, these vises offer free access to the workpiece and are available in various sizes with different clamping forces. They feature a compact design and a versatile selection of jaws.

5-Axis Fixed-Jaw Vise: Suitable for multi-face machining, these vises are compact yet have a large holding capacity. They offer a variety of jaw options and are available in hydraulic versions for automatic power clamping.

5-Axis Compact Vises: These vises are designed for 5-sided machining with a short base and easy movement of the fixed jaw. They provide high clamping forces and are made from cast steel for rigidity.

Accessories: The document also lists various accessories, including jaws, jaw inserts, positioning pins, torque wrenches, and clamping claws, which are compatible with the different vise models.

Overview: The document provides detailed specifications and descriptions of various workholding solutions and production vises offered by Jergens, Inc. It includes information on clamping ranges, positioning pins, clamping claws, torque wrenches, and various accessories for multi-axis quick change fixturing systems.

Specifications: The document lists part numbers, dimensions, and clamping forces for different components. For example, part numbers 81130, 81135, and 81140 have specific dimensions and clamping ranges. The document also details the clamping principles, jaw widths, clamping forces, and weights for pallet clamps, highlighting two designs: concentric clamping and clamping to a fixed jaw.

Procedures and Systems: The document describes the Ball Lock® Mounting System, which provides quick and accurate fixture positioning with high repeatability. It explains the system's components, including shanks and bushings, and outlines the advantages over conventional methods like dowel pins and cap screws.

Recommendations and Best Practices: Recommendations include using the Ball Lock® System for faster setup times and improved fixture repeatability. The document suggests optimal locations for liner bushings to enhance system repeatability and provides guidance on using the system in heated environments.

Accessories and Additional Features: The document lists various accessories such as machinable soft jaws, hard jaw carrier sets, and different base styles for production vises. It emphasizes the benefits of features like fully sealed lead screw assemblies, hardened stainless steel rails, and multiple mounting base configurations for increased flexibility and reduced maintenance.

Conclusion: Jergens, Inc. offers a comprehensive range of workholding solutions designed to improve efficiency and precision in manufacturing processes. The document highlights the versatility and adaptability of their systems, making them suitable for various machining applications.

Overview: The document provides detailed specifications and mounting instructions for various Jergens production vises, including Narrow Base Vises, Interlocking Base Vises, and Self-Centering Vises. It highlights the features, benefits, and technical specifications of each type, along with mounting dimensions and compatibility with the Jergens Ball Lock® Quick Change Mounting System.

Specifications: The vises are designed for easy mounting on machine tables with slotted mounting holes that fit most table slot patterns. They include location holes for Jergens Sine Fixture Keys to ensure accurate alignment. The document specifies the weight and dimensions of each vise model, both in inches and metric units.

Mounting Procedures: The vises can be mounted directly to machine tables or fixture plates using traditional strap clamps or the Jergens Ball Lock® system. The narrow base design allows for high-density mounting on machine tables, tombstones, or columns.

Features and Benefits: The vises feature a compact design with extruded aluminum bases to reduce weight and facilitate setup. They include a fully sealed, patented lead screw assembly for maintenance-free service and hardened stainless steel rails for precise location and wear resistance. The vises are supplied with aluminum soft jaws that are machineable and reversible.

Technical Specifications: The document provides detailed technical specifications, including maximum jaw opening, repeatability, maximum clamping force, and centering accuracy. It also lists torque and clamping force values for different models.

Recommendations: The document recommends using the Jergens Ball Lock® Quick Change Mounting System for maximum flexibility and efficiency. It also suggests ordering additional or alternate jaw types for specific applications.

Overview: The document provides detailed specifications and descriptions of Jergens Inc.'s production vises, focusing on self-centering vises, production vise columns, and hydraulic production vises. It includes technical specifications, mounting options, and accessories.

Self-Centering Vises: These vises are designed for standalone or fixture plate mounting, featuring a slim design for high-density mounting. They come with adjustable gib screws for better location accuracy and ergonomic handles. The vises are available in 4" and 6" sizes.

Production Vise Columns: Available in 4" and 6" sizes, these columns come in 3-sided and 4-sided configurations. They offer multiple mounting systems, quick-change jaw systems, and are equipped with hardened stainless steel rails. The columns are compatible with the Jergens Ball Lock® Mounting System, allowing for quick fixture exchanges with high repeatability.

Hydraulic Production Vises: These vises feature an innovative compact design with internal hydraulics, providing a clamping force of up to 4,700 lbs. They operate on lower input pressure and include fully machinable jaws and a quick-change jaw system. The hydraulic vises are available in different base configurations and are compatible with the Jergens Ball Lock® system.

Technical Specifications: The document includes detailed measurements and specifications for each product, including clamping force, jaw dimensions, and mounting patterns. It also provides part numbers and weight information for various configurations.

Mounting Options: The vises and columns can be mounted using universal bases or Ball Lock® bases, with options for custom mounting patterns. The document emphasizes the ease of setup and the ability to reduce setup times significantly.

Overview: Jergens manufactures standard Ball Lock® Fixture Plates and sub-plates designed for various machine tools. These plates are compatible with Jergens Production Vises and can be customized for specific applications to maximize benefits.

Specifications: The document lists various fixture plates and sub-plates with specific dimensions and part numbers. For example, the Ball Lock® Shank sizes range from 20mm to 25mm, and the plates have different thicknesses and dimensions to accommodate various machine setups.

Applications: The plates are suitable for use with Vise Columns, Tooling Columns, and other fixtures. They are designed to fit popular machine tools and can be customized for specific applications.

Product Details: The document provides detailed specifications for various products, including T-Slot Nuts, Production Vise Accessories, and 5-Axis Self-Centering Vises. Each product is listed with part numbers, dimensions, and weight.

5-Axis Vises: Jergens offers a range of 5-Axis Self-Centering Vises designed for clamping tasks on 5-Axis machining centers. These vises provide free access to the workpiece and are available in various sizes with different clamping forces.

Accessories: A comprehensive selection of jaws and jaw inserts is available for different vise models. These include reversible step jaws, pendulum jaws, and soft jaws, each designed to enhance the clamping capabilities of the vises.

Recommendations: For optimal performance, it is recommended to contact Jergens Technical Service to select the appropriate fixture and sub-plate for specific machine tools and applications.

Overview: This document provides detailed specifications and descriptions of various workholding solutions and accessories offered by Jergens, Inc., focusing on 5-axis vises, pallet clamps, and power clamping systems.

Specifications: The document lists part numbers, dimensions, and clamping ranges for different vise jaws and inserts, including precision step reversible jaws and special grip jaws for specific vise models. It also details the clamping force and dimensions for positioning pins, clamping claws, and torque wrenches.

5-Axis Compact Vise Accessories: Accessories include positioning pins, clamping claws, torque wrenches, and workstops, each with specific part numbers and dimensions. The document highlights the compatibility of these accessories with different vise models.

Pallet Clamps: Jergens offers fixed and concentric pallet clamps, both designed for precise clamping with a grip structure. Specifications include jaw width, clamping force, clamping width, and weight. The document emphasizes the high quality and ease of maintenance of these clamps.

Power Clamping Systems: The document describes various power clamping components, including swing cylinders, air-powered hydraulic pumps, and clamping arms. It provides detailed specifications such as maximum output force, stroke, operating volume, and pressure requirements. The swing cylinders are available in top flange and bottom flange designs, with single and double acting options.

Application Information: The document advises on the impact of arm length on clamping pressure and the importance of using flow limit valves to control the speed of operation. It also cautions against excessive weight and length of modified arms, which may damage components.

Swing Cylinder Arm Ratings: This section provides the maximum arm length for different input pressures for medium, large, and small cylinders. The arm length decreases as the input pressure increases, with specific values provided for each cylinder type.

Specifications and Accessories: The document details specifications for various swing cylinders, including operating volume, effective piston area, minimum and maximum operating pressures, maximum output force, stroke, and weight. Accessories such as mounting blocks, jam nuts, and optional double arms are also listed.

Flow Limit Valves and Swing Clamps: Flow limit valves are essential for dampening the rotating action of swing clamps. The document specifies the importance of using these valves with swing clamps, which can operate in any position and provide a clamping force of up to 4800 lbs.

Toe Clamps and Work Supports: Toe clamps are used where clamps cannot be placed on top of the workpiece. They provide a low-profile, direct mounting solution with a force of 3000 lbs. Work supports are used to support parts being machined, offering resistance to clamping forces without exerting force on the workpiece.

Hollow Rod Cylinders: These cylinders can push or pull and are ideal for converting existing fixtures to power clamping. They are available in through-hole or tapped-hole styles and are suitable for hydraulic clamping applications.

Pressure Points and Miniature Cylinders: Pressure points are designed for use in restricted areas to eliminate part distortion during machining. Miniature cylinders provide high workholding forces in tight spaces and are not suitable for air operation.

Overview: This document provides detailed specifications and applications for various power clamping solutions offered by Jergens, Inc. It includes manifold mount cylinders, threaded cylinders, standard cylinders, block cylinders, and flange mount cylinders, each designed for specific industrial applications.

Manifold Mount Cylinders: These cylinders are designed for clean installations, eliminating exposed fittings and plumbing. They are suitable for custom design fixtures. Key specifications include an operating stroke of 3/16 inches, a maximum operating pressure of 5000 psi, and a maximum output force of 1305 lbs.

Threaded Cylinders: These heavy-duty cylinders feature full-threaded bodies for easy mounting and length adjustments. They are compact and provide high work holding forces. Notable specifications include a maximum operating pressure of 5000 psi and a maximum output force of up to 8835 lbs.

Standard Cylinders: Available in single and double-acting types, these cylinders are used in various applications such as clamping and positioning. Single-acting cylinders are suitable for large circuits, while double-acting cylinders are used for heavy-duty operations. The maximum operating pressure is 3000 psi with output forces up to 9300 lbs.

Block Cylinders: These are available in single and double-acting styles, offering simple mounting and compact design. They provide high output forces, with a maximum operating pressure of 5000 psi and output forces up to 15700 lbs.

Flange Mount Cylinders: Designed for easy mounting through holes on the flange, these heavy-duty cylinders provide high forces for clamping, lifting, and pressing. They are not recommended for flood coolant applications. The maximum output force is 19880 lbs.

Applications: The document outlines various applications for each cylinder type, including holding fixtures, vise fixtures, and threaded cylinder applications, emphasizing the adaptability and productivity of hydraulic clamping setups.

Intensifier Cylinders: These are air-hydraulic cylinders that provide a power boost ratio of 8:1 or 30:1, depending on the air pressure and cylinder used. They are ideal for applications requiring fast action, short strokes, and high power. Key features include being self-contained, fast-acting, air-controlled, and easy to recharge without disassembly.

Specifications: Two models are highlighted: Part 60596 with a force of 950 lbs at 125 psi and Part 60598 with 3700 lbs at the same pressure. Both have a stroke of 1/4 inch and different weight and ratio specifications.

Applications: Intensifier Cylinders are used for clamping, positioning, and crimping. They require a filter/regulator and a 3-way hand valve for control.

StayLock Clamps: These clamps offer a mechanical advantage by maintaining clamping force even when disconnected from hydraulic pressure. They are suitable for palletized fixtures, transfer machines, and machining centers. The clamps are activated and released by hydraulic pressure and feature a patented internal locking mechanism.

Die/Mold Clamps: Four models are available, providing up to 10,000 lbs of clamping force. They are ideal for injection molding machines, die casting machines, and punch presses. Some models include a Sensor Interlock for indicating clamping status.

Designing a Hydraulic System: The document provides a step-by-step guide for designing a hydraulic system, including calculating force requirements, selecting work units, and determining hydraulic pressure and volume needs.

Technical Assistance: Jergens offers technical assistance and CAD schematic drawings for designing clamping systems.

Specifications: Jergens StayLock Clamps are designed for various applications in workholding solutions. The document details specifications for different types of clamps including Retractable, Rocker, Mini-Rocker, Block, Toe, and Swing Clamps. Each type has specific part numbers, operating volumes, pressure ranges, force ratios, clamping strokes, and maximum output forces. The clamps are designed for use in injection molding machines, die casting machines, and hydraulic fixtures.

Retractable Clamps: These clamps allow quick mold changes and have a retractable locking arm. They operate at pressures between 500 and 2500 psi, with a maximum output force of 5000 lbs. A proximity switch is available to indicate the clamp's position.

Rocker Clamps: Available in two styles, these clamps are versatile for various applications, with a force to pressure ratio of 1.9:1 and a maximum output force of 3800 lbs at 2000 psi. They are suitable for holding dies and molds.

Mini-Rocker Clamps: Designed for small parts, these clamps offer clamping forces from 200 to 700 lbs and can be manifold mounted.

Block Clamps: These multi-purpose clamps can be mounted vertically or horizontally and have a maximum output force of 10,000 lbs at 5000 psi.

Toe Clamps: Designed for edge gripping, these clamps provide two directional forces and are available in low and high toe styles.

Swing Clamps: These clamps allow for accessible loading and unloading with an 80° rotating arm. They require a flow limit valve when used with high volume pumps to extend the clamp's life.

Boosters: Jergens offers pre-fill and standard boosters with various boost ratios and output pressures. These boosters are designed for efficiency and ease of use, with self-bleeding features and installation kits available.

Installation Kits: Four different kits are available to simplify the installation of Jergens boosters, catering to different application needs.

Overview: This document provides detailed specifications and guidelines for Jergens' hydraulic and pneumatic systems, focusing on power clamping solutions. It includes information on various components, kits, pumps, and valves used in hydraulic systems.

Specifications: The document lists part numbers, pressure ratings, and components for different hydraulic systems. For example, the Gage Kit includes parts like control valves and hoses, with pressure ratings up to 10,000 psi. The Pre-Fill Power Pacs are portable power sources that convert shop air to hydraulic power, featuring self-contained and self-bleeding units.

Procedures: Installation and usage instructions are provided for various kits and pumps. The 3 Second Clamping Kit is designed for quick conversion of air pressure to hydraulic power, suitable for long-term fixture setups. The document also describes the use of hydraulic intensifiers and air-powered hydraulic pumps, detailing their boost ratios and output pressures.

Norms and Recommendations: Jergens recommends using a gage kit with any standard booster to ensure accurate pressure monitoring. The document advises on the use of specific valves and subplates to prevent unnecessary pump operation, thereby reducing maintenance.

Key Components and Kits: - Pre-Fill Power Pacs: Portable units for hydraulic power conversion. - Hydraulic Intensifiers: Increase pressure in hydraulic systems. - Air-Powered Hydraulic Pumps: Convert air to hydraulic pressure, available in various boost ratios. - Pallet Decoupler Valve: Maintains pressure in disconnected hydraulic systems.

Performance and Diagrams: Performance curves for pumps and intensifiers are included, showing output pressure and flow rates. Circuit diagrams illustrate typical installations and hydraulic circuits.

Additional Features: The document highlights the availability of inch to metric fittings and various accumulator options to enhance system performance.

Slotted Locator Bushing: Designed for use with L Pins to align two holes without binding, these bushings are available for pin diameters ranging from 3/16" to 1" (6mm-25mm in metric sizes). Made from tool steel and heat-treated to Rc 58-62, they are supplied with a roll pin to locate within ±.002" of the slot centerline.

Rest Pads: Rest Pads provide a larger hardened wearing surface for heavy-duty applications and can be used as hardened work rests or wear plates on jigs and fixtures. Made from low carbon steel with a black oxide finish, they are case hardened to 75-77 R30N and available in Fixture Pro® Design Software.

Jig Feet: These components are made from low carbon steel with a black oxide finish and include a cap screw. They are case hardened to 75-77 R30N and available in Fixture Pro® Design Software.

Jig Legs: Jig Legs are designed to cut costs in simple jig plates, providing lasting accuracy with a larger bearing surface. Made from low carbon steel, they are case hardened to 75-77 R30N and include a cap screw.

Work Support Jacks: These jacks provide consistent support and rigidity to odd-shaped workpieces, preventing deflection during machining. They feature load capacities from 300 to 4500 lbs, a rugged design, and dual jaw locking action.

Fixture Jacks: Designed for positive locking in irregular clamping, these jacks are adjustable to fit height irregularities in milling operations. They are available with either a smooth radius head or a hardened tool steel serrated gripping surface.

Adjustable Jack Screws: Made from low carbon steel with a black oxide finish, these screws are case hardened to 87-92 R15N and are available in Fixture Pro® Design Software.

Multi-Slot Sine Fixture Keys: These keys fit multiple table slots and are made from AISI 4140 Alloy Steel, through hardened to Rc 26-30. They reduce fixture costs and setup time and are interchangeable with other Sine Fixture Keys.

Locating Pin Lock Screws and Liners: These components are made from low carbon steel and 52100 steel, respectively, with a black oxide finish and case hardened for durability.

Inspection Balls: Made from 8620 steel and hardened, these balls feature close tolerances of 0.0002 T.I.R. and are constructed in one piece.

Overview: The document provides detailed specifications and applications for various precision components used in conjunction with Coordinate Measuring Machines (CMMs) for accurate workpiece measurement. It includes tooling balls, fixture balls, and checking balls, highlighting their construction, materials, and tolerances.

Specifications:

Materials: Components are primarily made from hardened and ground steel, including 440 Stainless Steel and 8620 Steel. Some parts use carbide for enhanced durability.
Construction: Components are available in one-piece and two-piece constructions, with specific parts featuring a reference shoulder for precise positioning.
Tolerances: The concentricity of ball to shank is maintained at a maximum of 0.0002 T.I.R., ensuring high precision.

Applications:

These components serve as reference points in inspection applications, facilitating accurate measurements with CMMs.
They are designed to resist lateral forces and maintain close tolerances, making them suitable for high-precision tasks.

Product Variants:

The document lists various part numbers with detailed dimensions and weights, catering to different measurement needs.
Both inch and metric sizes are available, with specific parts designed for mounting with screws or tapped holes.

Key Features:

Tooling Balls and Fixture Balls are designed for high precision and fine finish, with some models featuring a tungsten carbide ball for increased hardness.
Checking Balls with reference shoulders provide positive positioning and are made from Type 440-C Stainless Steel.

Recommendations:

Implementing a quick change fixturing system can significantly reduce setup times and improve productivity.
Jergens' workholding solutions aim to optimize workholding, reduce downtime, and maximize cost savings.

Specifications:
1. Swing Bolts: Made from 4140 material with a black oxide finish and heat-treated to Rc 36-40. Thread class is 2A-UNC. Not suitable for lifting.
2. Stainless Steel Swing Bolts: Made from 303 stainless steel with a thread class of 2A-UNC. Not suitable for lifting.
3. Rod Ends: Available in alloy steel with a black oxide finish and heat-treated to 32-36 Rc. Thread class is 2A-UNC with a tensile strength of 150,000 PSI.
4. Quarter and Half Turn Screws: Made from low carbon steel with a black oxide finish. Thread class is 2A-UNC (inch) and Class 6g (Metric).
5. Thumb Screws: Made from 1215 steel with a black oxide finish or 303 stainless steel. Thread class is 2A-UNC and 2A-UNF (10-32).

Procedures and Recommendations:
1. Tru-Center™ Toggle Products: Designed for true center line clamping, ideal for delicate and fine clamping. Features a larger radius, straight knurled head for easy turning.
2. Toggle Pads: Made from 4140 or carbide insert tip with a black oxide finish. Heat-treated to Rc 36-40. Provides multiple point contact for positive gripping.
3. Leveling Pads: Made from 4140 material with a zinc-plated finish. Swivels 6° each side of center. Available with non-skid material and in stainless steel upon request.

Key Data from Tables:
1. Swing Bolts: Various sizes with weights ranging from 1.1 lbs to 5.5 lbs for 10 pieces.
2. Rod Ends: Various sizes with weights ranging from 0.04 lbs to 2.25 lbs for 10 pieces.
3. Quarter Turn Screws: Various sizes with weights ranging from 0.31 lbs to 2.65 lbs for 10 pieces.
4. Toggle Pads: Available in both metric and standard sizes with weights ranging from 0.09 kg to 1.60 lbs for 10 pieces.

Critical Information:
1. Many components are not suitable for lifting.
2. Products conform to TCMA standards where indicated.
3. Specific materials and finishes are used to ensure durability and performance under specified conditions.

Overview: This document provides detailed specifications and descriptions of various workholding components, including flange nuts, spherical flange assemblies, heavy-duty hex nuts, and more. It outlines the materials, finishes, and dimensions for each component, along with their specific applications and benefits.

Flange Nuts: These are designed for applications requiring heavy clamping pressures and resistance to vibrations. They are made from low carbon steel, finished with black oxide, and case-hardened. The document lists various part numbers with their respective dimensions and weights.

Spherical Flange Assemblies: These assemblies offer the same advantages as spherical washers but include a nut for enhanced functionality. They are also made from low carbon steel, finished with black oxide, and case-hardened. The document provides a detailed list of part numbers, dimensions, and weights.

Heavy Duty Hex Nuts: These nuts are designed for heavy-duty applications and are made from low carbon steel with a black oxide finish. They are case-hardened and available in both metric and standard sizes.

Knurled Lock Nuts and Check Nuts: These components are designed for quick thread locking and are made from low carbon steel with a black oxide finish. They are case-hardened and feature a 2B-UNC thread.

Coupling Nuts: These nuts are used for joining two threaded rods and are made from low carbon steel with a black oxide finish. They are case-hardened and conform to TCMA standards.

Flat Washers: The document describes flat washers made from cold-rolled low carbon steel and 303 stainless steel. They are finished with black oxide and heat-treated for enhanced strength and durability.

Self Aligning Washers: These washers are designed for joining machine sections that are out of parallel. They are made from 303 stainless steel and feature a two-piece design for self-alignment.

Conclusion: The document provides comprehensive technical specifications for a range of workholding components, highlighting their materials, finishes, dimensions, and specific applications. These components are essential for ensuring secure and stable clamping in various industrial applications.

Overview: This document provides detailed specifications and descriptions of various workholding components manufactured by Jergens, Inc. These components include washers, grippers, straps, and clamps, each designed for specific industrial applications.

Self-Aligning Washers: The USAE™ washers are designed to conform to USS and SAE standards, offering a larger outside diameter and thicker profile for increased holding power and strength. Made from mild steel, they are case-hardened to 60 HRc with a black oxide finish. Each washer is stamped with the bolt size for easy identification.

Replaceable Grippers: Jergens offers grippers in hardened steel and carbide-tipped variants. These grippers are designed to embed into workpieces, providing greater holding power with less pressure. They can be installed easily using a combination of center drill, tap, and box wrench.

Miniature and Padded Straps: These straps are designed for light-duty clamping with features like radius ends for close-to-edge clamping and elongated slots for greater clamping force. They are made from low carbon steel, case-hardened, and finished with black oxide.

Adjustable Clamp Rests and Heels: Made from stainless steel and low carbon steel, these components are designed for use with various straps and clamps to provide adjustable support and positioning during machining processes.

Long Slot U-Straps and Radius Straps: These straps are designed for heavy-duty applications, offering elongated slots for increased clamping force. They are made from low carbon steel, case-hardened, and finished with black oxide.

Technical Specifications: The document includes detailed tables listing part numbers, dimensions, materials, finishes, and weights for each component, providing comprehensive data for selection and application in industrial settings.

Specifications:
1. The components are primarily made from low carbon steel with a black oxide finish. They are case hardened to a Rockwell 30N scale of 59-69.
2. The Metric Taper Nose Straps and other components are designed to be used with adjustable clamp heels.
3. Forged Adjustable Clamps are made from 1137 forged steel, heat-treated, and feature a black oxide finish.

Procedures and Usage:
1. Forged Adjustable Clamps automatically adjust for clamping height changes within their range, with a swivel bushing permanently mounted to prevent loss of parts.
2. The clamps are versatile in clamping height and are made in the USA.

Standards and Recommendations:
1. The components are compatible with Jergens heat-treated alloy steel T-slot bolts, studs, T-nuts, and flange nuts for optimal holding force.
2. The step teeth of the Fine Pitch Steel Heel Straps match Jergens Steel Step Blocks for easier height adjustment.

Key Data from Tables:
1. Various part numbers are listed with specifications such as thread size, dimensions, and weight in both pounds and kilograms.
2. The tables provide detailed measurements for each component, including bolt size, clamping range, and maximum holding force.

Critical Information:
1. The components are designed for use in workholding solutions, providing strong and adjustable clamping options.
2. The kits include various components such as T-slot bolts, flange nuts, and step blocks, which are interchangeable and compatible with other Jergens products.
3. The document emphasizes the importance of using the recommended torque and compatible accessories to achieve the specified holding forces.

Overview: The document provides detailed specifications and descriptions of various workholding components, specifically focusing on toe clamps and low-profile clamping solutions offered by Jergens, Inc. It includes technical specifications, part numbers, and descriptions of different types of clamps and their applications.

Toe Clamps: The document lists several models of large toe clamps made from steel, with specifications such as dimensions, weight, and material. Each clamp includes a steel or brass toe and a special washer, and they are slotted for 1/2" or M12 cap screws. The clamps are designed for maximum wear with a black oxide finish.

Large Toe Clamp Kits: These kits contain six toe clamps of varying lengths, low grip steel toes, clamp nuts, protective washers, a T-wrench, and a wooden holder. They are slotted for 1/2" or M12 socket head cap screws.

Low Profile Clamping: This section details various low-profile clamps, including serrated and smooth jaw clamps, machinable jaw clamps, mounting jaw clamps, self-adjustable jaw clamps, and pull-down clamps. Each type is described with part numbers, dimensions, clamping force, tightening torque, weight, and hardness of jaws.

Economy Clamps: These are cost-efficient clamps that meet workholding demands where ultra precision and high clamping force are not necessary. They are made from the same raw materials as other models, with the bottom of the jaws ground for precise positioning.

Technical Specifications: The document includes detailed tables with part numbers, dimensions, clamping forces, tightening torques, and weights for each type of clamp. It also provides a comparison chart for low-profile clamps, highlighting the differences in size, force, and bolt specifications.

Applications: The clamps are suitable for use on mills, planers, jig borers, drill presses, and faceplates, providing powerful, low-profile clamping that minimizes interference with cutting tools or measuring instruments.

Overview: The document provides detailed information on the fixturing systems and components offered by Jergens/OK-VISE, focusing on the Grid Fixturing System and the Blank Fixturing System. These systems are designed for versatile and dedicated workholding solutions in machining applications.

Grid Fixturing System: This system is adaptable to grid platforms from leading workholding suppliers, allowing for the clamping of complex workpieces. It supports the integration of Jergens/OK-VISE modules with components from other suppliers. The document lists various components such as clamp modules, stop modules, and side guides, with specific part numbers and descriptions for each.

Blank Fixturing System: Designed for high-volume production requiring dedicated fixtures, this system uses blank plates as a platform. It includes a variety of components like low-profile clamps, stopper modules, and parallels. The system is optimized for reliable clamping under high machining forces, with options for smooth, diamond-surface, or contour-machined jaws.

Low-Profile Clamps: The document details the specifications of Lo-Profile Micro™ Clamps, which offer exceptional horizontal and vertical holding force with a minimal footprint. These clamps are available in various sizes and materials, including tool steel and brass, with both knife and blunt edge styles.

Applications: The document outlines several applications for both the Grid and Blank Fixturing Systems, providing part numbers and descriptions for each application set. It also highlights the versatility of the systems in different machining environments, such as hydraulic, VMC, and T-slot applications.

Technical Specifications: Detailed tables provide specifications for various clamps, including dimensions, material, torque, and holding force. The document also includes information on adjustable micro clamps, which offer a range of clamping sizes and are suitable for modular fixtures.

Overview: Jergens has been a pioneer in the 'lean manufacturing' movement, focusing on enhancing manufacturing efficiency through a range of products and engineered solutions. Their offerings are designed to integrate seamlessly into various manufacturing environments.

Lifting Solutions: Jergens provides a variety of lifting products, including chain slings, eye bolts, hoist rings, and their proprietary Lift-Check™ hoist rings, aimed at improving safety and efficiency in lifting operations.

Specialty Fasteners: The company offers a range of fastening solutions such as threaded inserts, toggle clamps, and Kwik-Lok® Pins, which are designed to fasten, strengthen, and secure components effectively.

Workholding Solutions: Jergens' workholding solutions include standard components, vises, and quick change fixture systems like Ball Lock®, ZPS, and Fixture-Pro® Multi-Axis, which support, locate, and hold workpieces securely during manufacturing processes.

Contact Information: Jergens' world headquarters is located at 15700 S. Waterloo Road, Cleveland, OH 44110-3898. They can be contacted at 877.426.2504 or through their website jergensinc.com/WORKHOLDING.

Catalog excerpts

WORKHOLDING SOLUTIONS | MASTER CATALOG WORKHOLDING SOLUTIONS SPECIALTY FASTENERS LIFTING SOLUTIONS 15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.426.2504 |

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WORKHOLDING SOLUTIONS Support, Locate and Hold: Jergens Workholding Solutions has all the standard components you need, plus vises and innovative quick change fixturing systems to help you maximize your machine uptime. What started as a simple component-based business has grown into a full workholding solutions line that includes engineered products to help customers implement lean manufacturing programs. Whether you’re looking for a full line of tooling and locating components, vises, power clamps or quick change fixturing solutions, Jergens has the products you need. We back up our products...

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COMPANY INFORMATION Jergens Inc. was founded in 1942 by Jack Schron, Sr. and his father Christy, to provide standard components for building jigs and fixtures. Today the fourth generation of family involvement continues stronger than ever. Throughout it’s 75-year history the company has grown into four separate operating divisions: Tooling Component Division (TCD), Jergens Industrial Supply (JIS), Acme Industrial Company (AIC), and Advanced Systems Group (ASG) Division of Jergens. While all divisions are vital to the Jergens family, the TCD Division is the centerpiece of our manufacturing capabilities....

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COMPANY INFORMATION Distribution of Jergens Products Jergens is proud to be represented by a network of qualified distributors throughout the world. If you do not know the name of the distributor nearest you, please call Jergens Customer Service at 1-877-486-1454 or visit www.jergensinc.com. Jergens’ boxed and bagged products are fully bar coded for automatic identification. The bar code labels contain the ASCII Code 39 format, which was chosen as being suitable for most bar code readers. Jergens’ bar codes will identify part numbers and manufacturer’s codes. Quality Policy Jergens, Inc. manufactures...

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QUICK CHANGE FIXTURING Ball Lock® Mounting System (Metric) QUICK CHANGE FIX TURING BALL LOCK

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP BALL LOCK M O U NTIN G SYS TEM Maximize productivity levels and dramatically increase throughput with Ball Lock . ® Looking to realize the full benefits of lean manufacturing? Then you need the one system that puts it all together, so you can put it all together…and that’s Ball Lock . ® Ball Lock is the industry’s most popular quick-change, fixturing-flexible mounting system that can be configured to create lean-optimized solutions for your most demanding needs. ® QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM The Ball Lock Mounting...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Lean Manufacturing and Set Up Reduction Applications Accurately Locate and Lock Fixture Plates to Subplates in Seconds… With No Indicating Required. Machining Cast Part Previous Set Up Method: Located part with dowel pins, bolted part to tombstone fixture. Indicated part to zero datum point. Set Up Using Ball Lock System: Mount parts to fixture plate while machining other parts. Mount fixture plate to tombstone using Ball Lock shanks. No indicating required because system provides +0.0005 (±0.013mm)repeatability. ® Previous Set-Up Time:...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP The Ball Lock System accurately positions your fixtureplate with a repeatability of ±0.0005" (±0.013mm) or better, minimizing the need to indicate your fixture. ® QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM The Ball Lock System securely holds fixture plates to subplates with up to 20,000 lbs. (9000 Kg) of hold-down force per shank. ® The Ball Lock Mounting System is designed to speed the accurate locating and locking of fixture plates to subplates. The system consists of three parts: a Locating Shank, a Liner Bushing, and a Receiver...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Ball Lock Shank Ball Lock Shank Liner Bushing Liner Bushing Fixture Plate Fixture Plate Socket Head Cap Screws (3) Face Mount Bushing Drilled Hole Mounting Method With Face Mount Bushing QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM Machine Table or Subplate Back Mount Bushing Counter-Bored Hole Mounting Method With Back Mount Bushing How accurate should positioning be? The center distance of the receiver bushings in the machine table, tombstone, or subplate should be as accurate as possible ±0.0002" (±0.005mm) recommended. Accurate...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Ball Lock Standard Subplates ® Part Number • Fremax™ 15 steel plate or equivalent • Thickness: 1-1/8" ±0.005" • Parallel within 0.001" 6.000 (2) 20mm face mount bushings installed QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM Equipped with four 20mm receiver bushings for use with 14x14 or 16x16 fixture plates. Ideal for horizontal machining centers or multiple pallet machining centers. 5/8 Bored holes for sine fixture keys (2) places 25x16 Dual Station Subplate Part Number 11.000 5/8 Bored holes for sine fixture keys (2) places (12)...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP The Jergens Multi-Purpose Subplate accommodates a wide variety of fixture plates and vises. This versatility facilitates using the same VMC for diverse products in repetitive runs, long and short batch sizes. • FreMax 15 Steel or Equivalent • Thickness: 1 1/4" ±0.005" • Parallel within 0.001" ™ QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM (18) 20MM FACE MOUNT BUSHINGS INSTALLED 6.0000 5/8" BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES (8) 25MM FACE MOUNT BUSHINGS INSTALLED 8.0000 Fixture Plate Options for Multi-Purpose Subplates – Aluminum...

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Workwolding solutions

Workwolding solutions

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