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Workholding Capabilities Brochure

Workholding Capabilities Brochure
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Workholding Capabilities Brochure

Product catalog summary
Overview
Jergens Inc. provides advanced workholding solutions designed to enhance machining uptime and productivity. Their products focus on quick-change systems that significantly reduce setup times and improve efficiency in various industries, including automotive, aerospace, and medical equipment manufacturing.
Key Features and Benefits
  • Quick-Change Systems: Jergens offers quick-change pallets, top tooling fixturing, and mounting systems that can reduce setup times by up to 90%.
  • Increased Productivity: The solutions provided by Jergens lead to increased spindle uptime, optimized workholding, and maximized cost savings.
  • Industry Applications: Jergens products are used globally across industries such as automotive, aerospace, and defense, focusing on lean manufacturing and resource maximization.
Product Offerings
  • Drop & Lock Pallet Changers: These systems allow for quick setup and part changeover, providing accurate and repeatable results suitable for 5-axis machining.
  • Fixture-Pro Quick-Change Fixturing: A modular system that offers flexible multi-axis workholding, reducing setup time and allowing for easy portability between machines.
  • Zero Point System (ZPS): Provides quick and accurate positioning and clamping, reducing setup time by up to 90%.
  • Ball Lock Mounting System: Offers fast setups and changeovers with strong holding forces, eliminating the need for indicating on CNC machines.
Customer Success Stories
  • Job Shop: Reduced setup time from 30 minutes to less than 5 minutes using Ball Lock, achieving an 87% reduction.
  • Electrical Manufacturing: Setup time reduced from 2-4 hours to 30 minutes using ZPS and Drop & Lock.
  • Aerospace Manufacturing: Saved 4-5 hours of machine time per week, realizing $500 to $1000 weekly savings with a 2-week ROI.
  • Military Contractor: Gained 3,800 annual machine hours, saving over $300,000 annually using Ball Lock.
Design and Engineering
Jergens is committed to quality with an ISO 9001:2008 certified facility. They offer design assistance for workholding systems, providing application and cost savings analysis, system design, and implementation support.
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Catalog excerpts

Workholding Capabilities Brochure-1

I n c r e a s e Yo u r M ac h i n i n g U p t i m e a n d P ro d u c t i v i t y Quick- change pallets, top tooling fix turing and mounting systems 15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.426.2504 |

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Workholding Capabilities Brochure-2

Solving Industry’s Workholding Challenges Jergens families of workholding products focus on getting the most productivity from your machines, especially given today’s demands for short lead times, small batch sizes and frequent setup changes. Accuracy and repeatability are within tenths, but it’s Jergens’ ability to offer industry’s fastest changeover that makes them truly unique. Setup times can be reduced by as much as 90% through a combination of fixture plates, sub plates and tooling columns. Jergens efficiency provides: ██ Increased spindle uptime Speed implementation of lean manufacturing...

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Workholding Capabilities Brochure-3

Industries From Around Town and Around the Globe Jergens’ approach to solving unique challenges, both at the customer and OEM level, is based on an in-depth knowledge of the processes that drive manufacturing. Jergens products are prevalent throughout industries such as automotive, aerospace and defense, medical equipment and orthopedics, and machining and metalworking. At the end of the day, they all have a common purpose of working lean, maximizing resources and increasing profitability. With more than 60 years of field experience, Jergens provides technical assistance and problem-solving to...

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Workholding Capabilities Brochure-4

Pallet Changers Universal Pallet Changers – Drop it, Lock it and Go! Jergens Drop & Lock™ pallet changers are the industry’s leading quick change pallet system. The Jergens Drop & Lock™ is an integral part of the Fixture-Pro® line of 5-Axis and Multi-Axis tooling. Features: ██ Quick Set-Up Rapid Part Changeover Accurate & Repeatable Well-Suited for Custom Fixtures and Direct to Part Mounting Allow Parts to Remain in Original Clamping Through Multiple Operations Useful in Non-Cutting Operations i.e. CMM – First Article Inspection Machinable Blank Dovetail Vise

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Workholding Capabilities Brochure-5

Quick Change Fixturing Complete Modular Workholding Multi-Axis machining presents the challenge of how to access the part while avoiding obstructions. Jergens’ Fixture-Pro® unique modular system offers a variety of solutions to get your part off the table and allow for greater access. Features: ██ Flexible Multi-Axis Workholding, works on all applications 5-Axis, 3+2, 4+1 Modular components include sub plates, risers, adapters and top tooling Rigid, modular design, from light machining to heavy roughing Rapid set up and part exchanges, reduced setup time, saves money and keeps spindle running...

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Workholding Capabilities Brochure-6

Modular Pallet Systems Harness the Power of “Zero” Quickly and accurately locate and clamp vises or fixtures... and with retention studs attached to your part, direct mount your component for machining or welding without interference from jaws or clamps. That’s the beauty of what Jergens ZPS, Zero Point System, can deliver. Features: ██ Position & Clamp in One Operation Flexible Design Options Solutions for Small and Large Parts Available in Pneumatic & Hydraulic Modules Reduce Set Up Time up to 90% or More Clamping Plates Low Pressure ZPS ZPS Vise Column

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Workholding Capabilities Brochure-7

Flexible Mounting Systems BALL LOCK M O U NTIN G SYS TEM The Original Quick Change. Ball Lock® is the industry’s most popular quick-change, fixturing-flexible mounting system that can be configured to create lean-optimized solutions for your most demanding needs. Features: ██ Incredibly FAST setups and changeover Powerfully strong holding forces Combines locking and locating in the same motion Eliminates the need for indicating on CNC machines Save time and expense in specifying, ordering and installation Components designed to work together for maximum cost and time savings Machine tool Selector...

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Workholding Capabilities Brochure-8

CNC Machine Vises and Vise Columns Jergens’ Production Vises offer multiple part holding for Vertical Machining Centers and Horizontal Machining Centers. Features: ██ ██ ██ ██ ██ ██ ██ Multiple mounting systems Fastest quick-change jaw system Full-jaw travel Hardened and ground stainless steel rails support jaws and resist wear Fully sealed lead screw assembly Supplied with machinable soft jaws Available with hard jaws Vertical Machine Solutions Ball Lock® Base Production Vise Columns Narrow Base Production Vises Universal Base Production Vises Interlocking Base Production Vises Self Centering...

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Workholding Capabilities Brochure-9

Multi-Axis Clamping Jergens offers numerous vises for Vertical Machining Centers, Horizontal Machining Centers and 5-Axis Machining. Jergens vises are an integral part of the Quick Change Systems that provide maximum productivity and flexibility. ██ Flexible Multi-Axis Workholding Works on all applications 5 Axis, 3+2, 4+1 Rigid, modular design From light machining to heavy roughing Rapid set up and part exchanges Reduced setup time saves money and keeps spindle running Portability from machine to machine Easily transfer work to new machines or as demand dictates 125mm low profile, self-centering...

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Workholding Capabilities Brochure-10

Clamp Low with Power & Control Jergens offers Micro™ Clamp’s Ok-Vise low profile clamping products for your unique applications. Our product lines are ready to interface with all modern machining systems, from vertical and horizontal to 5-Axis, allowing efficient machining for any workpiece. Features: ■ More efficient usage of machinable area ■ Reduction in the number of tool changes ■ Extended cycle times ■ Free tool access to workpiece ■ Less space required compared to traditional vises ■ Overall time savings WORKHOLDING CLAMPS AND ACCESSORIES Jergens OK-Vise workholding clamps and accessories...

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Workholding Capabilities Brochure-11

Commitment To Quality Our state-of-the-art manufacturing facility is ISO 9001:2008 certified and we maintain strict control of our processes from start to finish. This kind of control makes it possible for us to meet tight deadlines, control costs and guarantee quality. Workholding Design & Engineering Workholding / QuickChange Design To further customers’ pursuits of productivity and efficiency, Jergens is staffed with workholding application engineers to provide application design assistance. Workholding systems are combined using standard, and sometimes custom tooling, to provide specific...

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All Jergens, Inc. catalogs and technical brochures

  1. ZPS

    21  Pages

  2. K5 6370

    15  Pages

  3. Master Catalog

    565  Pages

  4. Multi-Axis

    40  Pages

  5. KNOBS

    28  Pages

  6. Power Clamping

    68  Pages

  7. Ball Lock

    6  Pages

  8. Vises

    46  Pages

  9. Lift-ID Sheet

    2  Pages

  10. Jer_Vise_Sys

    1  Page

Archived catalogs

  1. Hoist Rings

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.