PRODUCTION VISES PRODUC TION VISES

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Jergens Production Vise System Self-Centering Vises Production Vise Columns 2, 4, 6, 8, 12 and 16 station models available. • Quick, simple fixturing for concentric machining Dual Station Vises PRODUC TION VISES Maximum Holding Power • Jaws machined to the contour of your workpiece maximizing holding force. 4" (100mm) MonoQuad • Quick change reverseable soft jaws • Single station adapter plate included • Multiple base designs to meet any requirement Fastest Quick Change Jaw System Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 441

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Jergens Production Vises Features and Benefits: Wide/Full jaw travel Benefit: Larger workpiece holding capacity Easy to remove center fixed jaw Benefit: Quick change over to single station vise for larger parts Fully machinable and reversible jaws Benefit: More workholding flexibility per jaw set. Machine “Pockets” into the vise jaws, in the shape of your workpiece. Fastest quick change jaw system PRODUC TION VISES Benefit: Reduce set-up times and parts change over Chip and fluid flow through base Rigid construction with hardened and ground stainless...

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Vertical Machine Solutions Ball Lock Base Production Vises Pages 108 & 114 The small footprint allows maximum density of vises on your fixture or table. Best choice for applications where parts are held in multiple vises. The mounting flange is cut into a jigsaw pattern to allow vises to nest closely together. Designed for use with Jergens Ball Lock Mounting System. Universal Base Production Vises Pages 109 & 115 Self Centering Vises (3 Base Styles) Pages 116–119 The mounting flange has slotted holes to allow mounting on any machine table. Self-Centering...

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Horizontal Machine Solutions 3-Sided Production Vise Columns Pages 121 & 123 4-Sided Production Vise Columns Pages 120 & 122 For machining 3 faces of production parts on HMC's. Large spindle noses can access the workpiece. Allows for up to 240° workpiece accessibility. Available with bases to fit directly onto machine table pallets or to a Ball Lock sub-plate. 6-Sided Production Vise Columns Page 124 PRODUC TION VISES Increase the number of parts per load, while maintaining a small footprint. Available with bases to fit directly onto machine tables...

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Ball Lock Fixture Mounting System for Jergens Production Vises BALL LOCK M O U NTIN G SYS TEM The Ball Lock System accurately positions your fixture plate...to within ±0.0005" (±0.013mm) repeatability or better, minimizing the need to indicate your fixture. PRODUC TION VISES The Ball Lock System securely holds fixture plates to subplates with up to 20,000 lbs (88kN) of hold-down force per shank. The Ball Lock Mounting System provides a method of quickly and accurately locating fixtures onto machine tables. The Ball Lock Mounting System has done for...

Unmatched Setup Speed and Workholding Flexibility Q. Is there a preferable location for the liner bushing? A. System repeatability is improved if the liners are located at opposite corners of a rectangular fixture plate. For consistency, we recommend locating the liner bushings at top left and bottom right. Q. What are the advantages of using the Ball Lock® System over the conventional method of dowel pins and cap screws? A. Both locating and locking are accomplished in the same motion. Ball Lock® shanks require only 2.5 turns to lock a 1/2-13 (M12) screw with %" (18mm) of thread engagement requires...

Production Vises - 4" (100mm) PRODUCTION VISES Features and Benefits: • Compact design in 3 extruded aluminum base styles for easy setup and to reduce weight on worktable. • Fully sealed, patented lead screw assembly for long maintenance free service. Openings allow chips to flow out of the vise base. • Hardened stainless steel rails, ground within ±0.001" (0.025mm) provide precise location, resist wear and provide strong support to jaws. • Supplied with aluminum soft jaws, fully machineable and reversible. Additional jaws can be ordered separately, see page 132. Alternate jaw types can be ordered with...

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Production Vises – 4" (100mm) Narrow Base Part Wt. Number lbs/Kg 49401 30/14 The Narrow Base Vise can be mounted as a stand-alone vise with traditional strap clamps. The narrow base has 2 locating holes for 12mm dowel pins and 2 locating holes for sine fixture keys to align vise in T-slots. Keys for inch and metric T-slots shown on page 136. Recessed mounting holes (3) are also provided for top mounting to fixture plates with socket head cap screws. Tapped mounting holes (6) are provided for bottom mounting. The slim design allows a high density of...

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP The Jergens Interlocking Base Vise is for use with Jergens Bock Brand Locator Plates. The base has an interlocking pattern to allow the vises to be mounted close to each other. For more information about Bock Brand Locator Plates, see pages xx-xx. Inch Part Number TV4S LOCATING HOLES .6255 [15.9] (4) PLACES PRODUC TION VISES MOUNTING HOLES .53 [13.5] (4) PLACES Metric Part Number TV100S LOCATING HOLES .6305 [16] (4) PLACES Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP Machinable Area Vise With Hard Jaws Carrier Set and hardened steel inserts 10.50 Vise With Machinable Soft Jaws Features and Benefits: • Compact design in 3 extruded aluminum base styles for easy setup and to reduce weight on worktable. • Fully sealed, patented lead screw assembly for long maintenance free service. Openings allow chips to flow out of the vise base. • Hardened stainless steel rails, ground within ±0.001" (0.025mm) provide precise location, resist wear and provide strong support to jaws. Machinable Area • Supplied with aluminum soft...