1. Catalogs
  2. Jergens, Inc.
  3. Threaded Inserts Catalog

Threaded Inserts Catalog

Threaded Inserts Catalog
1 / 16 PagesView full catalog

Threaded Inserts Catalog

Product catalog summary
Overview: The document provides comprehensive details on Jergens, Inc.'s threaded inserts, focusing on specifications, installation, and removal instructions. These inserts are designed for industrial applications, offering solutions for thread repair and enhancement.
Installation and Removal Instructions:
  • Drill to the specified depth using an oversized tap drill, then countersink according to the chart.
  • Install the insert slightly below the surface and drive the keys down with the appropriate tool.
  • For removal, drill the insert to the specified size, bend and break the keys, and remove using an E-Z out tool.
Keylocking Inserts:
  • Thinwall Industrial Style: Available in carbon and stainless steel, RoHS compliant, with four locking keys for sizes 5/16-18 and larger.
  • Heavy Duty Industrial Style: Designed for robust applications, available in carbon and stainless steel, with similar key specifications.
  • Extra Heavy Duty Industrial Style: Offers increased wall thickness and thread area for greater pull-out strength, suitable for materials with lower shear strength.
Metric/Inch Inserts: These inserts facilitate the creation of metric threads using inch drills and taps, enhancing thread strength in cast iron bases.
Solid Industrial Style Inserts: Used for salvaging expensive castings, relocating holes, and filling oversized holes without altering the original bolt size.
Internal Locking Thread Repair Inserts: Made from 303 stainless steel, passivated, with locking keys for enhanced stability.
Material and Finish: Most inserts are made from carbon steel (C1215) or stainless steel (303), with finishes such as Parkerized for carbon steel and passivated for stainless steel.
Compliance: All inserts are RoHS compliant, ensuring they meet environmental and safety standards.
Specifications: The document lists threaded inserts with internal and external thread sizes, installation lengths, and corresponding tools required for installation and removal, including both inch and metric measurements.
Materials and Finish: Inserts are made from 303 stainless steel or equivalent, with keys made from 302 stainless steel. All inserts are passivated for corrosion resistance. Tolerances are specified as ±.25 mm for metric and ±.010 inch for inch inserts unless otherwise noted.
Thread Repair Kits: Jergens offers master thread repair kits containing various inserts, installation tools, and instructions, available in both inch and metric sizes.
Compliance and Standards: All products are RoHS compliant, referencing standards such as Fed Std H28/21 and SAE AS8879 for internal threads.
Additional Information: The document includes contact information for Jergens, Inc., and highlights the availability of high-strength materials for certain inserts.
Comparison with Competitors: Jergens inserts do not require special installation tools and offer superior pullout strength compared to competitors.
Product Range: The document highlights a wide variety of insert styles, including thinwall, heavy duty, extra heavy duty, and solid inserts, catering to diverse application needs.
See more

Catalog excerpts

Threaded Inserts Catalog-1

THREADED INSERTS Threaded Inserts THRE ADED INSER TS

 Open the catalog to page 1
Threaded Inserts Catalog-2

1. Drill to allow full tap depth shown in chart. Note: Tap drill is oversized; see chart below. Countersink as shown in chart. THREADED INSERTS Installation InformationRemoval Information Jergens Keylocking Inserts can be removed without damage to the parent material. 1. Drill the insert to the size and depth shown under removal data in the chart below. 2. Bend the keys down and break them off. 3. Remove the insert using an E-Z out or similar tool. 3. Install insert .010" to .030" below surface. Installation Information Preparation of External Threads Prior to Installation (For Keylocking Inserts...

 Open the catalog to page 2
Threaded Inserts Catalog-3

Keylocking Inserts Thinwall Industrial Style • Material: Carbon Steel Inserts - C1215 or equivalent Stainless Steel Insert - 303 Keys - 302 Finish: Carbon Steel Inserts - Parkerized Stainless Steel Inserts - Passivated Tolerances: Inch ±.010 Metric ±.25mm Keys: Inserts with internal thread size of 5/16-18 or larger are furnished with four locking keys. RoHS compliant Inch Inserts - Thinwall Internal Thread Class 2B External Thread Installation Tool Part Number See chart on page 54 for installation information. THREADED INSERTS Metric Inserts - Thinwall Part Number Phone: 866-KWIK-LOK (594-5565)...

 Open the catalog to page 3
Threaded Inserts Catalog-4

Keylocking InsertsHeavy Duty Industrial Style Inch Inserts - Heavy Duty Internal Thread Class 2B External Thread Installation Tool Part Number THREADED INSERTS • Material: Carbon Steel Inserts -C1215 or equivalent Stainless Steel Insert - 303 Keys - 302 • Finish: Carbon Steel Inserts - Parkerized Stainless Steel Inserts - Passivated • Tolerances: Inch ±.010 Metric ±.25mm • Keys: Inserts with internal thread size of 5/16-18 or larger are furnished with four locking keys. • RoHS compliant See chart on page 54 for installation information. Metric Inserts - Heavy Duty Part Number Carbon Steel NOTE:...

 Open the catalog to page 4
Threaded Inserts Catalog-5

THREADED INSERTS Keylocking Inserts Create Metric Holes... With Inch Taps! This unique product allows you to create a metric thread utilizing inch drills and taps. The insert O.D. is inch sized, the I.D. is metric. Metric Internal/Inch External - Heavy Duty Industrial Style Part Number Carbon Steel All dimensions are in inches except for internal thread, which is metric. THREADED INSERTS Bolster Plate Bushings • Material: Stressproof • Finish: Black Oxide • Internal Thread: 2B-UNC • External Thread: 2A-UNF Repairs are made quickly, easily, and right on the machine. Re-tap bolster plate hole,...

 Open the catalog to page 5
Threaded Inserts Catalog-6

Keylocking Inserts Extra Heavy Duty Industrial Style THREADED INSERTS The increased wall thickness and greater external thread area of these extra heavy duty threaded inserts offer greater pull-out strength, stability, and longer life. These inserts should be used in materials with lower ultimate shear strength to obtain maximum pull-out strength and holding power. • Greater Thread Area • Increased Shear Engagement • Offers Holding Power Comparable to Standard Heavy Duty Inserts in High Shear Strength Material • Material: Carbon Steel Inserts - C1215 or equivalent Stainless Steel Insert - 303...

 Open the catalog to page 6
Threaded Inserts Catalog-7

Keylocking Inserts Solid Industrial Style • Material: Carbon Steel Inserts - C1215 or equivalent Stainless Steel Insert - 303 Keys - 302 • Finish: Carbon Steel Inserts - Parkerized Stainless Steel Inserts - Passivated • Tolerances: Inch ±.010 Metric ±.25mm • Keys: Inserts with internal thread size of M7 or larger are furnished with four locking keys. • RoHS compliant • Salvage expensive castings • Relocate holes that have been drilled or tapped in the wrong location • Fill holes that are too large • No need to alter original bolt size Installation Part Number Tool Carbon Stainless Part Length...

 Open the catalog to page 7
Threaded Inserts Catalog-8

Internal Locking Thread Repair Inserts Inserts - 303 stainless steel or equivalent Keys - 302 stainless steel or equivalent Passivated ± .010 inch unless specified otherwise. All dimensions below are in inches. Inserts with an internal thread size of 5/16 and larger are furnished with 4 locking keys. Smaller sizes have 2 locking keys. RoHS compliant Material: Finish: Tolerances: Dimensions: Keys: Thinwall - Locking THREADED INSERTS Heavy Duty - Locking Insert Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 U

 Open the catalog to page 8
Threaded Inserts Catalog-9

Metric Internal Locking Thread Repair Inserts Material: Finish: Tolerances: Dimensions: Keys: Inserts - 303 stainless steel or equivalent Keys - 302 stainless steel or equivalent Passivated ±.25 mm unless specified otherwise. All dimensions below are in millimeters Inserts with an internal thread size of M7 and larger are furnished with 4 locking keys. Smaller sizes have 2 locking keys. RoHS compliant Thinwall - Metric - Locking Insert Installation Internal External Installation Tap C’sink Thread Tap Part Dia. Size Min. Thread Thread G Tool Drill +.25 Number Class 6H Class 6g Length (Ref.) Part...

 Open the catalog to page 9
Threaded Inserts Catalog-10

THREADED INSERTS Jergens. SPECIALTY FASTENERS GROUP Non-Locking THREADED INSERTS Miniature - Metric 303 CRES Keylocking Threaded Inserts Material: Inserts - 303 CRES Keys - 302 CRES Finish: Passivated Tolerances: ±.25 mm unless specified otherwise Internal Threads: Per Fed Std H28/21, MJ Form Dimensions: All dimensions below are in millimeters Keys: Miniature Inserts are furnished with 2 locking keys Material Identification Mark: None Lubrication: Dry Film Lube on Self-Locking Inserts only RoHS compliant Miniature - Inch 303 CRES Keylocking Threaded Inserts Material: Inserts - 303 CRES Keys -...

 Open the catalog to page 10
Threaded Inserts Catalog-11

MS/NAS Style Insert Jergens now offers Mil-Spec Keylocking Threaded Inserts THRE ADED INSER TS Thread Inserts • Inch and metric sizes available • Standard Material: 303 CRES C1215 • Special Material: A286 CRES 4140 Alloy Steel Insert Style Miniature & Lightweight MS 51830/NAS 1394 Please contact Jergens for cross reference and ordering information. 1-866-KWIK-LOK (594-5565) Heavy Duty MS 51831/NAS 1395 Extra Heavy Duty MS 51832 Phone: 866-KWIK-LOK (594-5565) | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

 Open the catalog to page 11

All Jergens, Inc. catalogs and technical brochures

  1. ZPS

    21  Pages

  2. K5 6370

    15  Pages

  3. Master Catalog

    565  Pages

  4. Multi-Axis

    40  Pages

  5. KNOBS

    28  Pages

  6. Power Clamping

    68  Pages

  7. Ball Lock

    6  Pages

  8. Vises

    46  Pages

  9. Lift-ID Sheet

    2  Pages

  10. Jer_Vise_Sys

    1  Page

Archived catalogs

  1. Hoist Rings

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.