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Quick Change Fixturing

Quick Change Fixturing
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QUICK CHANGE FIXTURING Ball Lock® Mounting System (Metric) QUICK CHANGE FIX TURING BALL LOCK

BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP BALL LOCK M O U NTIN G SYS TEM Maximize productivity levels and dramatically increase throughput with Ball Lock . ® Looking to realize the full benefits of lean manufacturing? Then you need the one system that puts it all together, so you can put it all together…and that’s Ball Lock . ® Ball Lock is the industry’s most popular quick-change, fixturing-flexible mounting system that can be configured to create lean-optimized solutions for your most demanding needs. ® QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM The Ball Lock...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Lean Manufacturing and Set Up Reduction Applications Accurately Locate and Lock Fixture Plates to Subplates in Seconds… With No Indicating Required. Machining Cast Part Previous Set Up Method: Located part with dowel pins, bolted part to tombstone fixture. Indicated part to zero datum point. Set Up Using Ball Lock System: Mount parts to fixture plate while machining other parts. Mount fixture plate to tombstone using Ball Lock shanks. No indicating required because system provides +0.0005 (±0.013mm)repeatability. ® Previous Set-Up...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP The Ball Lock System accurately positions your fixtureplate with a repeatability of ±0.0005" (±0.013mm) or better, minimizing the need to indicate your fixture. ® QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM The Ball Lock System securely holds fixture plates to subplates with up to 20,000 lbs. (9000 Kg) of hold-down force per shank. ® The Ball Lock Mounting System is designed to speed the accurate locating and locking of fixture plates to subplates. The system consists of three parts: a Locating Shank, a Liner Bushing, and a...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Ball Lock Shank Ball Lock Shank Liner Bushing Liner Bushing Fixture Plate Fixture Plate Socket Head Cap Screws (3) Face Mount Bushing Drilled Hole Mounting Method With Face Mount Bushing QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM Machine Table or Subplate Back Mount Bushing Counter-Bored Hole Mounting Method With Back Mount Bushing How accurate should positioning be? The center distance of the receiver bushings in the machine table, tombstone, or subplate should be as accurate as possible ±0.0002" (±0.005mm) recommended....

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Ball Lock Standard Subplates ® Part Number • Fremax™ 15 steel plate or equivalent • Thickness: 1-1/8" ±0.005" • Parallel within 0.001" 6.000 (2) 20mm face mount bushings installed QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM Equipped with four 20mm receiver bushings for use with 14x14 or 16x16 fixture plates. Ideal for horizontal machining centers or multiple pallet machining centers. 5/8 Bored holes for sine fixture keys (2) places 25x16 Dual Station Subplate Part Number 11.000 5/8 Bored holes for sine fixture keys (2) places...

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Jepgeits. WORKHOLDING SOLUTIONS GROUP BALL LOCK® MOUNTING SYSTEM INCH FIXTURE/SUBPLATES Multi-Purpose Subplates40x20 Multi-Purpose Subplate Part Number The Jergens Multi-Purpose Subplate accommodates a wide variety of fixture plates and vises. This versatility facilitates using the same VMC for diverse products in repetitive runs, long and short batch sizes. • FreMax™ 15 Steel or Equivalent • Thickness: 1 1/4" ±0.005" • Parallel within 0.001" <- 17.0000 - (18) 20MM FACE MOUNT BUSHINGS - 5/8' BORED HOLE FOR SINE FIXTURE KEYS \_ (2) PLACES (8) 25MM FACE MOUNT BUSHINGS - Fixture Plate Options...

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INCH FIXTURE/SUBPLATES Jergens. WORKHOLDING SOLUTIONS GROUP Fixture Plates 14x14x3/4" Fixture Plate 16x16 Modular Grid Fixture Plate Aluminum Plate Part Number Aluminum Plate Part Number FreMax™ 15 Steel or equivalent • Thickness: 1 1/8" ±0.005" • Parallel within 0.001" • Mounts to subplates with Ball Lock® Shank 49602 (20 x 1") ■' i t i i^i n QUICK CHANGE FIXTURING » BALL LOCK* MOUNTING SYSTEM » Cast Aluminum or FreMax™ 15 Steel or equivalent * Thickness: 3/4" ±0.005" * Parallel within 0.001" Steel * Mounts to subplates with Ball Lock® Shank 49601 (20 x 3/4" — 12.0000 _-J Clearance holes...

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Ball Lock® Fixture Plates • Cast Aluminum or FreeMax™ 15 Steel or equivalent • Thickness tolerance ±0.005" • Parallel within 0.001" Steel • 6061-T-651 Aluminum plates, within .001 available upon request Aluminum Ball Lock®Fixture Plates with 2 Primary Liners Installed Plate Part Number Aluminum Ball Lock® Machined to close tolerances Repeatability ±0.0005" or better Reduces fixture set-up and assembly time Provided with 5/8" bored holes for sine fixture keys For horizontal or vertical machining centers, Tool Room Mills, or multiple pallet machining centers Custom Sizes Available Jergens...

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP 16x16 QLS Fixture Plate Steel Plate Part Number • FreMax 15 Steel or equivalent • Thickness: 1.378" ± 0.002" • Parallel within 0.001" • Mounts to subplates with Ball Lock Shank 49601 (20 x 3/4") ™ QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM = Jergens QLS Quick Locating System (QLS) Bushings for shoulder screws that are hardened and ground to +/- 0.0003” Configuration Options Ball Lock Subplate Machine Table Drop & Lock Pallet Changers See pg. 75-76, 88-89 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio

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BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP 16x16 QLS Fixture Plate Steel Plate Part Number • FreMax 15 Steel or equivalent • Thickness: 1.378" ± 0.002" • Parallel within 0.001" • Mounts to subplates with Ball Lock Shank 49601 (20 x 3/4") ™ QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM Quick Locating System (QLS) Bushings for shoulder screws that are hardened and ground to +/- 0.0003” Block Dovetail Vises See pg. 81 Risers See pg. 70-71 Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: workholding@jergensinc.com | www.jerg

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