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Multi-Axis Workholding Solutions

Multi-Axis Workholding Solutions
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Multi-Axis Workholding Solutions

Product catalog summary
Introduction
Jergens, Inc. provides advanced workholding solutions aimed at improving manufacturing efficiency. Their Fixture-Pro® Multi-Axis Quick Change Fixturing system is noted for reducing setup times and enhancing productivity in machining operations.
Specifications and Features
The Fixture-Pro® system is modular and adaptable for various machining applications, including 5 Axis, 3+2, and 4+1 configurations. It is designed for both light and heavy machining and is portable for easy machine transfer.
Key Components
  • Subplates and Risers: Available in standard and custom designs for stability and precision.
  • Rotary Adapters and Kits: Enable mounting of vises and pallet changers on rotary indexers and trunions.
  • Top Tooling: Includes vises, collet fixtures, and machinable blanks for custom fixture creation.
Procedures and Implementation
The system facilitates rapid setup and part exchanges, reducing downtime and maximizing spindle uptime. The Drop & Lock™ Pallet Changers allow quick and accurate changeovers, enhancing efficiency in multi-axis and vertical/horizontal machining centers.
Performance and Benefits
  • Setup time reduction by up to 90%.
  • Improved machine capacity and cost savings.
  • Enhanced flexibility and adaptability for various machining tasks.
Conclusion
Jergens' Fixture-Pro® system offers significant advantages in setup time reduction, cost savings, and increased machine capacity, making it a valuable asset for manufacturers seeking improved efficiency and competitiveness.
Detailed Specifications
The document provides specifications for various components, including part numbers, dimensions, materials like 1018 Steel and Aluminum, and finishes such as Black Oxide or Anodize.
5-Axis Risers and Adapters
Designed for use with 3-axis VMCs and 4-axis HMCs, these components reduce spindle dead zones and allow easy mounting of workholding tools on rotary indexers and trunions.
5-Axis Vise Adapter Plates and Pallet Changers
These components convert vises into precision mounting systems and allow quick mounting of parts or fixtures using the Fixture-Pro® pull stud system.
5-Axis Low Profile Vises
Designed for maximizing machining capacity with high clamping force and compatibility with various mounting systems.
Accessories and Manual Pallet Systems
Includes locating pins, diamond timing pins, and quick locating system components, with detailed specifications for each accessory. Manual pallet systems offer quick setup and accurate repeatability.
5-Axis Compact Vises and Clamping Solutions
These vises are designed for advanced machining, offering high clamping forces and repeatability. Clamping solutions include fixed and concentric pallet clamps made from high-quality steel.
Value-Added Solutions
Jergens' Value Added Solutions Team (VAST) provides application-specific design and engineering support to enhance productivity and efficiency.
Contact Information
Jergens, Inc. is located at 15700 S. Waterloo Road, Cleveland, Ohio, with contact details provided for further inquiries.
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Catalog excerpts

Multi-Axis Workholding Solutions-1

JERGENS WORKHOLDING SOLUTIONS WORKHOLDING SOLUTIONS Fixture Pro® Multi-Axis Quick Change Fixturing WORKHOLDING SOLUTIONS | SPECIALTY FASTENERS | LIFTING SOLUTIONS ©2017 jergens, inc. 15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.426.2504 |

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Multi-Axis Workholding Solutions-2

WORKHOLDING SOLUTIONS WORKHOLDING SOLUTIONS GROUP Jergens Workolding Solutions Group... your Uptime Consultants ® To compete in today’s global industry you need to accommodate shorter lead times, smaller batch sizes and frequent set up changes. Get more savings by changing what’s UNDER the spindle, not ON it. Shave 90% from your set up times by implementing a quick change fixturing system for a fraction of the cost of your cutting tool investment. Jergens’ workholding efficiency improvement process helps: ██ WORKHOLDING SOLUTIONS Increase spindle uptime Speed implementation of lean manufacturing...

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Multi-Axis Workholding Solutions-3

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® Multi-Axis Workholding QUICK CHANGE FIX TURING

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Multi-Axis Workholding Solutions-4

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP Fixture-Pro : Completely Modular Workholding Systems for Multi-Axis Machining ® With Fixture-Pro, workholding getting your spindle and cutting tool close to the work piece in the optimal machining position can be achieved regardless of your machine or workpiece. FixturePro’s modular approach allows you to select the combination of subplates, risers and top tooling that is right for your set up. Flexible Multi-Axis Workholding ―― From light machining to heavy roughing Rapid set up and part exchanges ―― Works on all applications...

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Multi-Axis Workholding Solutions-5

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP Unique, modular design offers maximum flexibility when choosing workholding for your job. Machine Mounting Options Easily set up new or prototype jobs Move jobs from one machine to another Portability - Risers, adaptors, pallet changers and top tooling can be used on any machine Fixture-Pro grows with your machine tool investment Option 3 Direct to Table Jergens Quick Locating System or QLS allows for rapid and accurate location of QLS components on a QLS subplate. Utilizes center pin and standard SHCS to mount to the...

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Multi-Axis Workholding Solutions-6

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP QUICK CHANGE FIXTURING » FIXTURE PRO MULTI-AXIS QUICK CHANGE FIXTURING Drop & Lock Pallet Changers provide the fastest, most accurate changeover of adaptors and top tooling. Quick change is made possible by pull studs and just two turns of a hex wrench as an alternative to traditional set screws. ™ Rapid part to part changeover during machining Two quick turns of locking wedges securely position and clamp repeatability to +/-0.0005” Secure, rigid clamping capable of high metal removal rates and difficult to machine materials...

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Multi-Axis Workholding Solutions-7

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP QUICK CHANGE FIXTURING » FIXTURE PRO MULTI-AXIS QUICK CHANGE FIXTURING CUSTOM FIXTURE Drop & Lock pallet changers and pull studs offer versatility in configuration as well as application, providing solutions on multi-axis machines as well as vertical and horizontal machining centers. ™ Pull Studs can be mounted direct to the part to eliminate interference with vise jaws Utilize Machinable Blanks to create custom fixtures for 3, 4 and 5 axis applications Used on horizontal, vertical and other applications 4 Sided horizontal...

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Multi-Axis Workholding Solutions-8

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP The Industry’s Most Complete Range of Standard Vises, Collets and Adapters Rigid, high-strength multi-axis vises ██ ██ ██ Self-centering and fixed jaw 40mm to 125mm widths Wide range of standard, reversible hard and soft jaws available QUICK CHANGE FIXTURING » FIXTURE PRO MULTI-AXIS QUICK CHANGE FIXTURING Drop & Lock style multi-axis ™ Lower profile for increased “Z” travel Direct mount to table with optional clamps 130mm light and heavy duty standard dovetails 10 Degree dovetail angle permits high clamping force Heavy...

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Multi-Axis Workholding Solutions-9

Jepgeits. FIXTURE-PRO* MULTI-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP 5-Axis Subplates Standard subplates mount to machine table with center bore and do not include mounting holes. Part Number Round Round Round Round Round Round Round Round Round Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin 12mm SHCS 12mm SHCS 12mm SHCS 12mm SHCS 12mm SHCS 12mm SHCS 12mm SHCS 12mm SHCS 12mm SHCS Phone: 877-426-2504...

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Multi-Axis Workholding Solutions-10

FIXTURE-PRO® MULTI-AXIS QUICK CHANGE FIXTURING Jergens. WORKHOLDING SOLUTIONS GROUP 5-Axis Risers, Mini & Barbell Style - Steel or Aluminum Fixture-Pro® 5-Axis Risers raise, position and locate the part off the machine or rotary table so the part is accessible for machining all 5 sides. Mounts direct to QLS grid or tables with Fixture-Pro® Locating Keys and LHCS. Mounts to Fixture-Pro® subplate with center bore, timing pin and LHCS or QLS shoulder screws. ■ Material: 1018 Steel or Aluminum ■ Thickness Tolerance ±0.002 (.05mm) ■ Flat & Parallel within: .0005"/Ft. (.013mm) QUICK CHANGE FIXTURING...

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Multi-Axis Workholding Solutions-11

5-Axis Risers, Flanged, Rectangle or Square Style -Steel or Aluminum Fixture-Pro” 5-Axis Risers raise, position and locate the part off the machine or rotary table so the part is accessible for machining all 5 sides. Mounts direct to QLS grid or tables with Fixture-Pro® Locating Keys and LHCS. Mounts to Fixture-Pro® subplate with center bore, timing pin and LHCS or QLS shoulder screws. ■ Material: 1018 Steel or Aluminum ■ Thickness Tolerance ±0.002 (.05mm) ■ Flat & Parallel within: .0005"/Ft. (.013mm) ■ Finish: Black Oxide or Anodize Square and Rectangle Risers - For use with 3-axis VMC’s and...

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All Jergens, Inc. catalogs and technical brochures

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  6. Power Clamping

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  7. Ball Lock

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  8. Vises

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  10. Jer_Vise_Sys

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.