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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems

Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems
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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 1

QUICK CHANGE FIXTURING QUICK CHANGE FIX TURING Ball Lock® Mounting System (Inch)

Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 2

BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP We Put It All Together… In Seconds. Maximize productivity levels and dramatically increase throughput with Ball Lock . ® Looking to realize the full benefits of lean manufacturing? Then you need the one system that puts it all together, so you can put it all together…and that’s Ball Lock . ® Ball Lock is the industry’s most popular quick-change, fixturingflexible mounting system that can be configured to create leanoptimized solutions for your most demanding needs. ® QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM The Ball Lock...

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 3

BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Lean Manufacturing and Set Up Reduction Applications Accurately Locate and Lock Fixture Plates to Subplates in Seconds… With No Indicating Required. Machining Cast Part Previous Set Up Method: Located part with dowel pins, bolted part to tombstone fixture. Indicated part to zero datum point. Set Up Using Ball Lock System: Mount parts to fixture plate while machining other parts. Mount fixture plate to tombstone using Ball Lock shanks. No indicating required because system provides +0.0005 (±0.013mm)repeatability. ® Set Up Time With...

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 4

BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP The Ball Lock System accurately positions your fixtureplate with a repeatability of ±0.0005" (±0.013mm) or better, minimizing the need to indicate your fixture. ® QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM The Ball Lock System securely holds fixture plates to subplates with up to 20,000 lbs. (9000 Kg) of hold-down force per shank. ® The Ball Lock Mounting System is designed to speed the accurate locating and locking of fixture plates to subplates. The system consists of three parts: a Locating Shank, a Liner Bushing, and a...

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 5

BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Ball Lock® Shank Liner Bushing Ball Lock® Shank Liner Bushing Fixture Plate Fixture Plate Socket Head Cap Screws (3) Face Mount Bushing Mounting Method With Face Mount Bushing Drilled Hole QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM Machine Table or Subplate Back Mount Bushing Counter-Bored Hole Mounting Method With Back Mount Bushing How accurate should positioning be? The center distance of the receiver bushings in the machine table, tombstone, or subplate should be as accurate as possible ±0.0002" (±0.005mm) recommended....

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 6

BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Ball Lock Steel Subplate 400 x 400 ® Subplate 400 x 400 Part Number (4) 20MM FACE MOUNT BUSHINGS INSTALLED Equipped with four 20mm receiver bushings for use with 350x350 or 400x400 (mm) fixture plates. Ideal for horizontal machining centers or multiple pallet machining centers. ™ 16MM BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES • FreMax 15 steel plate or equivalent • Thickness: 28.57mm ±0.13mm • Parallel within 0.025mm QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM Modular Subplate 400 x 400 Part Number Equipped with four 20mm...

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 7

BALL LOCK MOUNTING SYSTEM ® WORKHOLDING SOLUTIONS GROUP Quick Change Kits The Jergens Ball Lock Quick Change Kits speed fixture changeover in all types of manufacturing operations. Each kit includes two aluminum fixture plates with 2 primary liner bushings installed; one steel subplate with receiver bushings installed, and four 20mm Ball Lock shanks with working loads of 3000 lbs. each. While one fixture plate is on the machine, the operator can load parts on the other. This minimizes downtime for true set-up reduction. To enable the subplate to be mounted on a slotted table without the...

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 8

BALL LOCK MOUNTING SYSTEM Jepgens. METRIC DIMENSIONS - METRIC FIXTURE/SUBPLATES WORKHOLDING SOLUTIONS GROUP Dual Station Dual Station Subplate 650 x 400 Part Number | Wt. (Kg) 58713 or 58715 58711 59111 Equipped with twelve installed 20mm receiver bushings to easily locate and mount Jergens Standard Fixture Plates. • Ideal for vertical machining centers • Thickness: 28.57mm ±0.13mm • Parallel within 0.025mm QUICK CHANGE FIXTURING » BALL LOCK’ MOUNTING SYSTEM Aluminum Plate Part Number Fixture Plate 300 x 350 x 20mm Aluminum Plate Part Number 12 Jergens, Inc. | 15700 S. Waterloo Road |...

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 9

Ball Lock’ Fixture Plates • Cast Aluminum; or FreMax 15 Steel or equivalent • Thickness ±0.13mm • Parallel within .025mm Steel • 6061-T-651 plates, flat within 0.03mm available upon request Ball Lock'Fixture Plates with 2 Primary Liners Installed Part Number Ball Lock Shank Size (mm) Ball Lock Shank Part Number • Machined to close tolerances • Repeatability ±0.013mm or better • Reduces fixture set-up and ^ assembly time • Provided with 16mm bored holes for sine fixture keys • For horizontal or vertical machining centers, Tool Room Mills machines, or multiple pallet machining centers Custom...

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 10

BALL LOCK MOUNTING SYSTEM METRIC DIMENSIONS - METRIC FIXTURE/SUBPLATES Jergens. WORKHOLDING SOLUTIONS GROUP Multi-Purpose Subplate 1000 x 500 Part Number The Jergens Multi-Purpose Subplate accommodates a wide variety of fixture plates and vises. This versatility facilitates using the same VMC for diverse products in repetitive runs-long and short batch sizes. • FreMax™ 15 Steel or Equivalent • Thickness: 31.75mm ±0.13mm • Parallel within 0.025mm QUICK CHANGE FIXTURING » BALL LOCK’ MOUNTING SYSTEM Fixture Plate Options - Aluminium or Steel for Multi-Purpose Subplate Part Numbers See next...

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Metric Ball Lock Mounting Systems Zero Point Systems 5-Axis Quick Change Systems - 11

Jepgeits. WORKHOLDING SOLUTIONS GROUP METRIC DIMENSIONS - METRIC FIXTURE/SUBPLATES Fixture Plate 350 x 350 x 20mmModular Grid Fixture Plate 400 x 400 Aluminum Plate Part Number 58713 58813 19 58801 38 400x400 Fixture Plate Aluminum Plate Part Number 58715 58815 25 • Cast Aluminum or FreMax'"15 Steel or equivalent • Thickness: 20mm ±0.13mm • Parallel within 0.025mm Steel • Mounts to subplates with Ball Lock Shank 49651 (20x20mm) CLEARANCE HOLES FOR HOLDDOWN (2) PLACES 16MM BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES Jigsaw Interlocking FixturePlate Aluminum Plate Part Number • Material: Cast...

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