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LIFTING SOLUTIONS | MASTER CATALOG

LIFTING SOLUTIONS | MASTER CATALOG
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LIFTING SOLUTIONS | MASTER CATALOG

Product catalog summary
Company Overview: Jergens, Inc., established in 1942, is a family-owned manufacturer of high-quality components for industries such as transportation, military, and manufacturing. The company operates four divisions and holds ISO 9001:2008 and CE certifications for certain products.
Product Offerings: Jergens offers products like hoist rings, tooling components, fasteners, and workholding solutions, known for their American-made quality using certified alloy steel. Notable innovations include the Ball Lock® Mounting System and Fixture-Pro® 5-Axis Workholding.
Quality and Safety Standards: The company adheres to OSHA 29 CFR 1918, ASME B30-26, and MIL-STD specifications, ensuring quality control and safety. Their facility is ISO 9001:2008 certified, ensuring traceability from raw materials to finished products.
Global Presence: Jergens supports international markets with metric and inch-threaded products, having representatives and distributors worldwide, including subsidiaries in China and India.
Lifting Solutions: The catalog details lifting solutions like Center Pull and Side Pull Hoist Rings, Shackle-Lok™ Hoist Rings, and Kwik-Lok® Lifting Pins, with guidelines for selection and installation to ensure safety.
Installation and Usage Guidelines: Detailed instructions for installing hoist rings include thread engagement recommendations and torque specifications, emphasizing the avoidance of shock loads and ensuring free movement.
Engineering and Design Support: Jergens provides CAD drawing formats, Fixture Pro® software, technical sales support, and application videos to assist customers.
Certifications and Compliance: Products conform to ASME B30.26 and CE certification, with proof testing and certification for lifting devices.
Specifications: The document lists specifications for hoist rings, including part numbers, thread sizes, load capacities, and dimensions, with materials like carbon steel for shackles and torque recommendations.
Features and Benefits: Lift-Check™ hoist rings feature a Visual Tension Indicator, rated at a 5:1 strength factor, proof tested to 200% of rated load capacity, offering hands-free inspection and reduced installation time.
Installation Recommendations: Recommendations include removing the shackle and pin when tightening bolts and specific torque values, noting that hoist rings are not for prolonged rotation.
Standards and Certifications: Hoist rings conform to ASTM A574 standards and are proof tested per ASME B30.26, with certificates of proof test provided.
Additional Products: Other lifting solutions include adjustable chain slings, pivoting lifting rings, eye nuts, and hold-down clips.
Visual Aids: Tables with measurements and load capacities help users select appropriate hoist rings.
Specifications: Detailed specifications for hoist rings and lifting solutions include part numbers, load capacities, thread sizes, hex sizes, torque requirements, and weights for inch and metric measurements.
Envirolox™ Protective Finish: A nickel-based coating preventing rust and environmental damage, available for certain hoist rings.
Hoist Ring Hold Down Clips: Made of spring steel, these clips prevent movement when not in use, providing safety and neat appearance.
Forged Center Pull Hoist Rings: Made from 17-4PH stainless steel or alloy steel, offering full swivel and pivot action, proof tested to 200% of rated load capacity.
Side-Pull Traditional Style: Offers swivel and pivot for side lifting applications, made from alloy steel, proof tested to 200% of rated load capacity.
SP 2000™ Side-Pull Style: Ideal for flipping fixtures, rated at a 5:1 strength factor, made from alloy steel with a black oxide finish.
Additional Information: Includes contact information and availability of 3D solid models from their website.
Specifications: Details for Kwik-Lok® lifting pin kits and threaded receptacles, made from high-strength stainless steel, with a 5:1 strength factor.
Load Ratings and Dimensions: Maximum load ratings and dimensions for different pin sizes are provided.
Quality Standards: Components undergo rigorous quality checks, including magnetic particle inspection, and comply with ISO 9001:2008 and other standards.
Assembly and Identification: Hoist rings are color-coded for easy identification, with special plating or marking available upon request.
Company Background: Jergens has been a leader in manufacturing tooling components since 1942, focusing on lean manufacturing and efficiency.
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Catalog excerpts

LIFTING SOLUTIONS | MASTER CATALOG-1

LIFTING SOLUTIONS | MASTER CATALOG WORKHOLDING SOLUTIONS SPECIALTY FASTENERS LIFTING SOLUTIONS 15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.440.LIFT |

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LIFTING SOLUTIONS | MASTER CATALOG-2

Quality Control for Safety’s Sake Our quality control procedures define the entire manufacturing process and provide complete traceability from raw materials, tested in our metallurgical lab, to finished product. Our stateof-the-art, 110,000 square foot facility is ISO 9001:2008 rated, and our center and side pull hoist rings are CE certified. Finally, all hoist rings conform to: (OSHA) 29 CFR 1918, ASME B30-26, MIL-STD-1365C, MIL-STD-209K. Made Quality Jergens hoist rings are made the way they should be: right here in the USA, starting with domestically-produced, certified alloy steel. Choose...

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MANUFACTURING EFFICIENCY Jergens Company Profile Jergens Inc. was founded in 1942 by Jack Schron, Sr. and his father Christy, to provide standard components for building jigs and fixtures. Today the fourth generation of family involvement continues stronger than ever. Throughout it’s 75-year history the company has grown into four separate operating divisions: Tooling Component Division (TCD), Jergens Industrial Supply (JIS), Acme Industrial Company (AIC), and Advanced Systems Group (ASG) Division of Jergens. While all divisions are vital to the Jergens family, the TCD Division is the centerpiece...

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COMPANY INFORMATION Jergens MANUFACTURING EFFICIENCY Distribution of Jergens Products Jergens is proud to be represented by a network of qualified distributors throughout the world. If you do not know the name of the distributor nearest you, please call Jergens Customer Service at 1-877-486-1454 or visit www.jergensinc.com. Bar Coding Jergens’ boxed and bagged products are fully bar coded for automatic identification. The bar code labels contain the ASCII Code 39 format, which was chosen as being suitable for most bar code readers. Jergens’ bar codes will identify part numbers and manufacturer’s...

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LIFTING SOLUTIONS Lifting Solutions

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LIFTING SOLUTIONS GROUP Jergens recommends the use of swiveling and pivoting hoist rings. Conventional eye bolts should be used for straight vertical lifts only. Are you using the proper hoist ring for the application? Is the hoist ring free to swivel and pivot? Any movement restrictions? Are lifting hole(s) in the proper location? Do you have the correct hole size for the hardware - safe lift capacity? Are the holes tapped deep enough to assure full thread engagement? (See figure #3 on Installation Information; page 7.) • Recommended thread depth: teel – 1-1/2 times the bolt diameter (min.)...

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LIFTING SOLUTIONS | MASTER CATALOG-7

INSTALLATION DATA LIFTING SOLUTIONS GROUP Installation Information Select the proper Hoist Ring for the job. Do not attempt to apply more than the rated load capacity. The load capacity is marked on the Hoist Ring. Always tighten the bolt to the proper torque value, which is stamped on the Hoist Ring. Drill and tap the workpiece so that the hoist ring bolt is installed perpendicular to the surface of the workpiece. Countersink the tapped hole to prevent “swelling” of the top thread when the hoist ring bolt is torqued. The workpiece surface must be flat, providing complete contact for the hoist...

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Shackle-Lok™ Shackle-Style Hoist Rings LIFTING SOLUTIONS fhockle-lok SHACKLE-STYLE HOIST RINGS Shackle-Lok™ combines the strength of a hoist ring with the versatility of a shackle. Its unique, 3-piece design is ideal for use with a variety of lift methods, and shackles are interchangeable. Shackle-Lok™ is simply the industry's most efficient below-the-hook lifting device from a weight to load rating ratio. Features & Benefits: • Internal ball bearings allow for smooth rotation under load • Full 360° swivel and 180° pivot action • Easy to remove shackle • Rated 5:1 strength factor in vertical...

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LIFTING SOLUTIONS GROUP Part Number Thread Size A Load' Capacity (lbs) Inside Shackle Clearance G *Shackle Material: Carbon Steel Shackle Type IVA, Grade A, Class 2 All dimensions are in millimeters. ' Stated load capacity based on recommended thread torques as shown in chart. 2 It is recommended that these torques be used when installing hoist rings.

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LIFTING SOLUTIONS LIFTING SOLUTIONS GROUP Lift-Check Hoist Rings ™ The NEW Jergens Lift-Check™ hoist ring assures that your application is secure and ready to lift. The Lift-Check™ is comprised of a Jergens’ patent pending proprietary hex head cap screw which integrates the Visual Tension Indicator. Features & Benefits: Patent pending Lift-Check Center Pull Hoist Rings are rated at 5:1 strength Factor & Proof tested to 200% of rated load capacity, certificate of proof test provided, in accordance with ASME B30.26. Visual Tension Indicator confirms engagement – clearly illustrates whether bolt...

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LIFTING SOLUTIONS | MASTER CATALOG-11

Jepgeits. LIFTING SOLUTIONS LIFTING SOLUTIONS GROUP Lift-Check™ Hoist Rings HOIST RINGS Center Pull Hoist Rings are rated at 5:1 strength Factor & Proof tested to 200% of rated load capacity, in accordance with ASME B30.26*. Full 360° Swivel and 180° Pivot Action Material: Alloy Steel Finish: Black Oxide (Except Washer and Bolt) Washer and Bolt: Zinc Plated U-Bar, Bolt, Pins, Base, Washer and Bushing are Magnetic Particle Inspected Load Capacity (lbs) Standard U-Bar Part # B Long U-Bar Part # B Thread Length C Long U-Bar H LIFTING SOLUTIONS Lift-Check™ Bolt Replacement Kits ^Temperature variations...

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LIFTING SOLUTIONS GROUP Center-Pull Traditional Style Full 360° Swivel and 180° Pivot Action Rated at 5:1 Strength Factor Material: Alloy Steel Finish: Black Oxide (Except Washer) U-Bar, Bolt, Pins, Base, Washer and Bushing are Magnetic Particle Inspected Washer: Zinc Plated with Gold Colored (Inch), Clear/Blue (Metric) Conversion Coating Proof Tested to 200% of Rated Load Capacity Certificate of Proof Test provided (See sample on page 29) 3D Solid Models available in multiple formats from www.jergensinc.com Available with Envirolox™ protective finish. See page 14 for more information Made in...

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All Jergens, Inc. catalogs and technical brochures

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  6. Power Clamping

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  7. Ball Lock

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  8. Vises

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  9. Lift-ID Sheet

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  10. Jer_Vise_Sys

    1  Page

Archived catalogs

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    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.