Catalogs >
Jergens, Inc. >
Jergens Zero Point System Catalog

Jergens Zero Point System Catalog
16Pages

Catalog excerpts

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP Features of the Jergens Zero Point Mounting System • Positioning and clamping in one operation • High repeatability and accuracy • Low cost solution for quick pallet changing Typical applications for the Jergens Zero Point System: • Milling • Assembly QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M • Welding • Injection Molding • Grinding • Measuring Pull Studs can also be installed directly into the workpieces, making 5-sided processing possible. Best results with large and heavy workpieces. Jergens Zero Point clamping systems are made exclusively of rust-free materials and so are ideally suited for use in the food-service area as well as in the pharmaceutical and chemical industry. Through different dimensions, the advantage of the Zero Point clamping system are optimally used. Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

Open the catalog to page 1

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP Clamping Plates with Built-In Modules Clamping Modules QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M Pull Studs and Engagement Screws • Machine tables • Plates • 4-axis/5-axis machining • Columns • Pallets Surface/Mounted Clamping Modules • For large & heavy workpieces • Pull Studs installed directly into workpiece Flange Type Module with Centering & Cover Rings • Used to fasten surface-mounted clamping modules on the machine table • Hydraulic release with or without blowout Horizontal Rapid-Clamping Module •...

Open the catalog to page 2

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP Jergens’ Zero Point Mounting System – Cut Set-up Times by Up to 90%. Fix, Position and Clamp in a Single Step with Jergens’ Zero Point Mounting System. QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M Jergens is proud to introduce the best-engineered Zero Point Mounting System (ZPS) on the market. This revolutionary technology cuts set-up time by up to 90% by combining fixing, positioning and clamping in a single operation. Available with either pneumatic or hydraulic release, these positive locking locating...

Open the catalog to page 3

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP Mechanical Locking System Experience high holding force without the need to maintain hydraulic pressure. Large Ball Diameter QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M Provides increased strength and even load distribution. No Ball Cage Free movement of the bearing balls reduces friction. Form Fit Ball Channel Tapered contact areas eliminate point loads and reduce failures. Three-Point Load Distribution Equal load spacing optimizes force distribution. Integrated Safety System Process-sure clamping module can...

Open the catalog to page 4

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP Clamping and Positioning On each fixture use: • 1 – Zero Point Pull Stud • 1 – Timing Pull Stud • The Zero Point and Timing Stud should be perpendicular • Use any combination of clearance and/or protection Pull Stud ZERO POINT PULL STUD CLEARANCE PULL STUD FOR HOLD DOWN QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M CLEARANCE PULL STUD FOR HOLD DOWN TIMING PULL STUD Dimensions for machining pull stud mountings • Pull Stud with internal thread for clamping from above • Pull Studs with different diameter D1,...

Open the catalog to page 5

2-Way Clamping Station Hydraulic Unlocking Repeatability < 0.005 mm (0.0002") Part Number All linear dimensions in (mm) Note: On request, we can incorporate mounting holes to your requirements in the base plate. Other dimensions, gauges and number of clamping module layouts on request. 4-Way Clamping Station Hydraulic Unlocking Repeatability < 0.005 mm (0.0002") QUICK CHANGE FIXTURING » ZERO POINT MOUNTING SYSTEM Part Number All linear dimensions in (mm) Note: On request, we can incorporate mounting holes to your requirements in the base plate. Other dimensions, gauges and number of...

Open the catalog to page 6

Pull Studs K5 Modules Hardened Stainless Steel, for hydraulic and pneumatic clamping modules QUICK CHANGE FIXTURING » ZERO POINT MOUNTING SYSTEM K10 Modules Hardened Stainless Steel, for hydraulic and pneumatic clamping modules Part Number K20 Modules Hardened Stainless Steel, for hydraulic and pneumatic clamping modules Part Number K40 Modules Hardened Stainless Steel, for hydraulic and pneumatic clamping modules Part Number 303180 K40 Zero Point Stud 40.0 25 16 34 29 — 5 180 303230 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

Open the catalog to page 7

Pull Stud With Internal Thread Hardened for hydraulic and pneumatic clamping modules Part Number Floating Pull StudHardened for hydraulic and pneumatic clamping modules Part Number 340059 K10 Zero Point Stud 21.8 12.0 16 25 Note: The floating pull stud is supported by bearings so that it is axially mobile and is used when large distance and angle tolerances between the stud holes have to be compensated. The stud has only a holding function and does not take on any lateral load. Engagement Screw For Floating Pull StudStrength class 10.9 Part Number QUICK CHANGE FIXTURING » ZERO...

Open the catalog to page 8

WORKHOLDING SOLUTIONS GROUP Threaded Clamping Modules (K5) Screw-In Version Hydraulic Unlocking Cover and piston hardened. Repeatability < 0.005 mm (0.0002") With a small footprint for installation in base plates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets and clamping pallets. • Installation diagrams on request QUICK CHANGE FIXTURING » ZERO POINT MOUNTING SYSTEM Hardened Stainless Steel Part Number All linear dimensions in (mm) Note: Threaded clamping module with a low installation height of 19.8 mm and an installation diameter of 45 mm (M45 x...

Open the catalog to page 9

Installation Clamping Modules (K10, K20, K40)Hydraulic Unlocking Cover and piston hardened. Repeatability < 0.005 mm (0.0002") Hardened Stainless Steel Part Number All linear dimensions in (mm) Note: Threaded installation clamping modules have high holding and pull-in forces with very small installation dimensions. Hydraulic supply and pressure is only needed for unclamping (min. 50 bar / 725psi, max. 60 bar / 870psi). The threaded clamping module is mechanically locked in the clamped position. The unique mechanical locking system results in virtually no vibration even with extensive...

Open the catalog to page 10