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Jergens Multi-Axis Solutions

Jergens Multi-Axis Solutions
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Jergens Multi-Axis Solutions

Product catalog summary
Introduction
Jergens, Inc. provides advanced workholding solutions aimed at enhancing manufacturing efficiency, with a focus on their Fixture-Pro® Multi-Axis Quick Change Fixturing system, which significantly reduces setup times and boosts productivity in machining operations.
Key Features and Benefits
  • Quick Change Fixturing: Reduces setup times by up to 90%, increasing spindle uptime and productivity.
  • Modular Design: Offers flexible configurations with subplates, risers, and top tooling for various machining applications.
  • Cost Efficiency: Optimizes workholding processes, reducing downtime and providing substantial cost savings.
Product Solutions
  • Fixture-Pro® Systems: Adaptable modular workholding systems for 5-axis, 3+2, and 4+1 applications, enabling rapid setup and part exchanges.
  • Drop & Lock™ Pallet Changers: Ensures quick and accurate changeovers with pull studs and locking wedges, providing high repeatability and secure clamping.
  • Top Tooling Options: Includes a variety of vises, collets, and adapters for diverse part configurations and machining needs.
Technical Specifications
  • Subplates: Available in various sizes and configurations, designed for precision and repeatability.
  • Risers: Offered in mini and barbell styles, made from steel or aluminum, to elevate and position parts for optimal machining access.
Applications and Use Cases
  • Suitable for both horizontal and vertical machining centers, catering to small to medium production runs with frequent setups.
  • Adaptable for prototype work and long production runs, ensuring portability and flexibility across different machines.
Conclusion
Jergens' workholding solutions, particularly the Fixture-Pro® system, offer a comprehensive approach to improving machining efficiency, reducing setup times, and maximizing cost savings, making them valuable in competitive manufacturing environments.
Specifications and Procedures
  • Detailed specifications include part numbers, dimensions, materials (1018 Steel, Aluminum), and finishes (Black Oxide, Anodize).
  • Mounting procedures emphasize the Quick Locating System (QLS) for precise positioning and reduced setup time, using T-Slots, SHCS, and Fixture-Pro® Locating Pins for secure mounting.
Norms and Standards
  • Specifies tolerances for thickness and flatness, ensuring precision in machining applications.
  • Highlights system repeatability, achieving accuracy within +/- 0.0002”.
Recommendations
  • Use the Fixture-Pro® system for multi-axis workholding to maximize machining capacity and reduce spindle dead zones.
  • Utilize Drop & Lock™ Pallet Changers for quick and flexible part changes.
Key Features
  • Compatibility with various rotary indexers and trunions.
  • Quick change capabilities to enhance efficiency.
  • Modular designs for versatile mounting options.
  • High clamping force vises for secure workholding.
Tables and Data
Includes tables listing part numbers, dimensions, and weights for various components, providing a comprehensive reference for selecting appropriate fixturing solutions.
Additional Product Details
  • 5-Axis Compact Vises designed for advanced machining, featuring high clamping forces and modular accessories.
  • Manual Pallet Systems for quick change needs, emphasizing rapid setup and accurate repeatability.
Contact Information
Jergens, Inc. is located at 15700 S. Waterloo Road, Cleveland, Ohio, USA. For more information, visit their website or contact them via phone or email.
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Catalog excerpts

Jergens Multi-Axis Solutions-1

JERGENS WORKHOLDING SOLUTIONS WORKHOLDING SOLUTIONS Fixture Pro® Multi-Axis Quick Change Fixturing WORKHOLDING SOLUTIONS | SPECIALTY FASTENERS | LIFTING SOLUTIONS ©2017 jergens, inc. 15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.426.2504 |

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Jergens Multi-Axis Solutions-2

WORKHOLDING SOLUTIONS WORKHOLDING SOLUTIONS GROUP Jergens Workolding Solutions Group... your Uptime Consultants ® To compete in today’s global industry you need to accommodate shorter lead times, smaller batch sizes and frequent set up changes. Get more savings by changing what’s UNDER the spindle, not ON it. Shave 90% from your set up times by implementing a quick change fixturing system for a fraction of the cost of your cutting tool investment. Jergens’ workholding efficiency improvement process helps: ██ WORKHOLDING SOLUTIONS Increase spindle uptime Speed implementation of lean manufacturing...

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Jergens Multi-Axis Solutions-3

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® Multi-Axis Workholding QUICK CHANGE FIX TURING

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Jergens Multi-Axis Solutions-4

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP Fixture-Pro : Completely Modular Workholding Systems for Multi-Axis Machining ® With Fixture-Pro, workholding getting your spindle and cutting tool close to the work piece in the optimal machining position can be achieved regardless of your machine or workpiece. FixturePro’s modular approach allows you to select the combination of subplates, risers and top tooling that is right for your set up. Flexible Multi-Axis Workholding ―― From light machining to heavy roughing Rapid set up and part exchanges ―― Works on all applications...

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Jergens Multi-Axis Solutions-5

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP Unique, modular design offers maximum flexibility when choosing workholding for your job. Machine Mounting Options Easily set up new or prototype jobs Move jobs from one machine to another Portability - Risers, adaptors, pallet changers and top tooling can be used on any machine Fixture-Pro grows with your machine tool investment Option 3 Direct to Table Jergens Quick Locating System or QLS allows for rapid and accurate location of QLS components on a QLS subplate. Utilizes center pin and standard SHCS to mount to the...

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Jergens Multi-Axis Solutions-6

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP QUICK CHANGE FIXTURING » FIXTURE PRO MULTI-AXIS QUICK CHANGE FIXTURING Drop & Lock Pallet Changers provide the fastest, most accurate changeover of adaptors and top tooling. Quick change is made possible by pull studs and just two turns of a hex wrench as an alternative to traditional set screws. ™ Rapid part to part changeover during machining Two quick turns of locking wedges securely position and clamp repeatability to +/-0.0005” Secure, rigid clamping capable of high metal removal rates and difficult to machine materials...

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Jergens Multi-Axis Solutions-7

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP QUICK CHANGE FIXTURING » FIXTURE PRO MULTI-AXIS QUICK CHANGE FIXTURING CUSTOM FIXTURE Drop & Lock pallet changers and pull studs offer versatility in configuration as well as application, providing solutions on multi-axis machines as well as vertical and horizontal machining centers. ™ Pull Studs can be mounted direct to the part to eliminate interference with vise jaws Utilize Machinable Blanks to create custom fixtures for 3, 4 and 5 axis applications Used on horizontal, vertical and other applications 4 Sided horizontal...

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Jergens Multi-Axis Solutions-8

FIXTURE-PRO MULTI-AXIS QUICK CHANGE FIXTURING ® WORKHOLDING SOLUTIONS GROUP The Industry’s Most Complete Range of Standard Vises, Collets and Adapters Rigid, high-strength multi-axis vises ██ ██ ██ Self-centering and fixed jaw 40mm to 125mm widths Wide range of standard, reversible hard and soft jaws available QUICK CHANGE FIXTURING » FIXTURE PRO MULTI-AXIS QUICK CHANGE FIXTURING Drop & Lock style multi-axis ™ Lower profile for increased “Z” travel Direct mount to table with optional clamps 130mm light and heavy duty standard dovetails 10 Degree dovetail angle permits high clamping force Heavy...

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Jergens Multi-Axis Solutions-9

Jepgeits. FIXTURE-PRO* MULTI-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP 5-Axis Subplates Standard subplates mount to machine table with center bore and do not include mounting holes. Part Number Round Round Round Round Round Round Round Round Round Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Center (50H7), Timing Pin Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com

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Jergens Multi-Axis Solutions-10

FIXTURE-PRO® MULTI-AXIS QUICK CHANGE FIXTURING Jergens. WORKHOLDING SOLUTIONS GROUP 5-Axis Risers, Mini & Barbell Style - Steel or Aluminum Fixture-Pro® 5-Axis Risers raise, position and locate the part off the machine or rotary table so the part is accessible for machining all 5 sides. Mounts direct to QLS grid or tables with Fixture-Pro® Locating Keys and LHCS. Mounts to Fixture-Pro® subplate with center bore, timing pin and LHCS or QLS shoulder screws. ■ Material: 1018 Steel or Aluminum ■ Thickness Tolerance ±0.002 (.05mm) ■ Flat & Parallel within: .0005"/Ft. (.013mm) QUICK CHANGE FIXTURING...

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Jergens Multi-Axis Solutions-11

5-Axis Risers, Flanged, Rectangle or Square Style -Steel or Aluminum Fixture-Pro” 5-Axis Risers raise, position and locate the part off the machine or rotary table so the part is accessible for machining all 5 sides. Mounts direct to QLS grid or tables with Fixture-Pro® Locating Keys and LHCS. Mounts to Fixture-Pro® subplate with center bore, timing pin and LHCS or QLS shoulder screws. ■ Material: 1018 Steel or Aluminum ■ Thickness Tolerance ±0.002 (.05mm) ■ Flat & Parallel within: .0005"/Ft. (.013mm) ■ Finish: Black Oxide or Anodize Square and Rectangle Risers - For use with 3-axis VMC’s and...

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Jergens Multi-Axis Solutions-12

FIXTURE-PRO® MULTI-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP The new Fixture-Pro® Adaptor permits the easy mounting of Fixture-Pro® system QLS based vises, dovetail vises, collet holders and the Drop & Lock" pallet changers for quick, flexible multi axis workholding on popular rotary indexers and trunions. ZPS systems from Jergens provide a single step to fix, position and clamp parts, reducing setup time by as much as 90%. At the same time, repeatability of +/- 0.0002” can be achieved. ■ Mounts to most rotary indexers face plates with 4 or 6 T-slots QUICK CHANGE FIXTURING » FIXTURE...

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All Jergens, Inc. catalogs and technical brochures

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  2. K5 6370

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  3. Master Catalog

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  4. Multi-Axis

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  5. KNOBS

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  6. Power Clamping

    68  Pages

  7. Ball Lock

    6  Pages

  8. Vises

    46  Pages

  9. Lift-ID Sheet

    2  Pages

  10. Jer_Vise_Sys

    1  Page

Archived catalogs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.