pre-engineered ball lock® mounting systems for mori seiki machines mo mseiki THE MACHINE TOOL COMPANY DURAVERTICAL 5060 DURAVERTICAL 5080 DURAVERTICAL 5100 NV4000DCG NV5000-1A NV5000-1B NV6000DCG MANUFACTURING EFFICIENCY jergens inc. i 15700 s. Waterloo road. Cleveland, oh 441io-3898 1.877.426.2504 I WWW.JERGENSINC.COM I [email protected]

Ball Lock Selection Guide How To Use This Guide 1. Review the “How the Ball Lock Mounting System Works” section for an overview of the system and components 2. Select a specific machine tool model and subplate. a. The opening machine model page includes the machine table specifications used for that machine. b. The following page/pages contain specific subplates designed for that machine model and table specifications. c. Each subplate page lists the color coded fixture plates that will fit that subplate. Each machine may have one or more subplate/fixture plate combinations. d. Use the “fixture...

1—28711 Aluminum □28811 Steel 28713 Aluminum D28813 Stee

How the Ball Lock® Mounting System Works BALL LOCK® SHANKS BALL LOCK® BASE VISES OR FIXTURE SOCKET HEAD CAP SCREWS MACHINE TABLE SUBPLATE SINE FIXTURE KEYS T-SLOT NUTS MACHINE TABLES come in various sizes, t-slot sizes, number of t-slots and also drilled & tapped configurations. SUBPLATES can be made to suit your needs in addressing your manufacturing quick-change requirements. SINE FIXTURE KEYS are used to align the subplate to a t-slotted table during the installation of the subplate to your machine table. T-SLOT NUTS are used in the fastening of the subplate to the machine table. SOCKET HEAD...

FIXTURE PLATES Shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements. 28711(ALUM)/28811(STEEL)

FIXTURE PLATES Shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements. 28719(ALUM)/28819(STEEL) 49405(4” VISE BALL LOCK® BASE) 49406(6” VISE BALL LOCK® BASE)

DURAVERTICAL 5060 Table Specifications • Table Travel (X, Y, Z): 23.6” x 20.9” x 20.1” • Table Dimensions (L x W): 35.4” x 23.6” • Maximum Weight on Table: 1100 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 3.937” (100mm)

☐49405 4” Ball Lock® Base 13

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base 17

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base 22

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base 26

☐49405 4” Ball Lock® Base

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base 42

☐49406 6” Ball Lock® Base

DURAVERTICAL 5080 Table Specifications • Table Travel (X, V, Z): 31.5” x 20.9” x 20.1” • Table Dimensions (L x W): 43.3” x 23.6” • Maximum Weight on Table: 1760 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 3.937” (100mm)

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49405 4” Ball Lock® Base 55

☐49405 4” Ball Lock® Base 57

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base 59

☐49406 6” Ball Lock® Base 66

☐49406 6” Ball Lock® Base 68

☐49405 4” Ball Lock® Base 69

☐49405 4” Ball Lock® Base

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base 80

☐49406 6” Ball Lock® Base

☐49405 4” Ball Lock® Base 83

☐49405 4” Ball Lock® Base

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base

MORI SEIKI duravertical 5100 DURAVERTICAL 5100 Table Specifications • Table Travel (X, Y, Z): 41.3” x 20.9” x 20.1” • Table Dimensions (L x W): 53.1” x 23.6” • Maximum Weight on Table: 2200 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 3.937” (100mm)

MORI SEIKI duravertical 5100

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

Table Specifications • Table Travel (X, Y, Z): 23.6” x 15.7” x 15.7” • Table Dimensions (L x W): 27.6” x 17.7” • Maximum Weight on Table: 770 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 3.937” (100mm)

☐49405 4” Ball Lock® Base 103

☐49405 4” Ball Lock® Base 105

Table Specifications • Table Travel (X, Y, Z): 31.5” x 20.1” x 20.1” • Table Dimensions (L x W): 43.3” x 23.6” • Maximum Weight on Table: 2200 lbs • T-Slot Width: .709” (18mm) • T-Slot Center Distance: 3.937” (100mm)

☐49406 6” Ball Lock® Base 113

☐49406 6” Ball Lock® Base 115

☐49405 4” Ball Lock® Base

☐49405 4” Ball Lock® Base 118

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base 127

☐49406 6” Ball Lock® Base 129

☐49405 4” Ball Lock® Base 130

☐49405 4” Ball Lock® Base 132

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base

☐49406 6” Ball Lock® Base 141

☐49406 6” Ball Lock® Base

☐49405 4” Ball Lock® Base 144

☐49405 4” Ball Lock® Base

☐49405 4” Ball Lock® Base ☐49406 6” Ball Lock® Base