jergens workholding solutions MANUFACTURING EFFICIENCY jergens inc. i 15700 s. Waterloo road. Cleveland, oh 441io-3898 1.877.426.2504 I WWW.JERGENSINC.COM I [email protected]

Ball Lock Selection Guide How To Use This Guide 1. Review the “How the Ball Lock Mounting System Works” section for an overview of the system and components 2. Select a specific machine tool model and subplate. a. The opening machine model page includes the machine table specifications used for that machine. b. The following page/pages contain specific subplates designed for that machine model and table specifications. c. Each subplate page lists the color coded fixture plates that will fit that subplate. Each machine may have one or more subplate/fixture plate combinations. d. Use the “fixture...

How the Ball-Lock Mounting System works. BALL-LOCK SHANKS BALL-LOCK BASE VISES OR FIXTURE PLATES SOCKET HEAD CAP SCREWS SUBPLATE SINE FIXTURE KEYS MACHINE TABLE T-SLOT NUTS MACHINE TABLES come in various sizes, t-slot sizes, number of t-slots and also drilled & tapped configurations. SUBPLATES can be made to suit your needs in addressing your manufacturing quick-change requirements. SINE FIXTURE KEYS are used to align the subplate to a t-slotted table during the installation of the subplate to your machine table. T-SLOT NUTS are used in the fastening of the subplate to the machine table. SOCKET...

FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements. 49405 (4” VISE BALL-LOCK BASE) 49406 (6” VISE BALL-LOCK BASE) 49496 (6” SHORT VISE BALL-LOCK BASE) 28802 Steel QLS-Grid Fixture Plate (See Page 188 for more options)

Table Specifications • Table Travel(X, Y, Z): 20" x 16" x 15.5 • Table Dimensions (L x W): 26" x 15" • Maximum Weight on Table: 250 lbs • T-Slot Width: .630" (16mm) • T-Slot Center Distance: 4.92" (125mm)

☐49405 4” Vise Ball Lock® Base

☐49405 4” Vise Ball Lock® Base

☐49405 4” Vise Ball Lock® Base ☐49496 SHORT 6” Vise Ball-Lock® Base 16

Table Travel (X, Y, Z): 20” x 14” x 20” Table Dimensions (Lx W): 20” x 12.75” Maximum Weight on Table: 700 lbs T-Slot Width: .551” (14mm) T-Slot Center Distance: 4.92” (125mm)

☐49405 4” Vise Ball Lock® Base ☐49406 6” Vise Ball Lock® Base

Table Travel (X, Y, Z): 30” x 12” x 16” Table Dimensions (L x W): 47.75” x 10.5 Maximum Weight on Table: 1000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.00” (102mm)

Table Travel (X, Y, Z): 40” x 16” x 16” Table Dimensions (L x W): 57.75” x 10.5” Maximum Weight on Table: 1000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.00” (102mm)

☐49405 4” Vise Ball Lock® Base

☐49405 4” Vise Ball Lock® Base ☐49406 6” Vise Ball Lock® Base

Table Travel (X, Y, Z): 40” x 20” x 16” Table Dimensions (L x W): 57.75” x 14.5” Maximum Weight on Table: 1000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

☐49405 4” Vise Ball-Lock® Base ☐49406 6” Vise Ball-Lock® Base

MINI-MILL, SUPER MINIMILL MINI-MILL, SUPER MINIMILL Table Specifications • • • • • Table Travel (X, Y, Z): 16” x 12” x 10” Table Dimensions (L x W): 28.75” x 12” Maximum Weight on Table: 500 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.331” (110mm)

MINI-MILL, SUPER MINIMILL 49160

MINI-MILL, SUPER MINIMILL 49161

MINI-MILL 2, SUPER MINIMILL 2 MINI-MILL2, SUPER MINIMILL2 Table Specifications • • • • • Table Travel (X, Y, Z): 20” x 16” x 14” Table Dimensions (L x W): 40” x 14” Maximum Weight on Table: 500 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

MINI-MILL 2, SUPER MINIMILL 2 MM-2-001

MINI-MILL 2, SUPER MINIMILL 2 MM-2-002

☐49405 4” Vise Ball Lock® Base ☐49496 SHORT 6” Vise Ball Lock® Base 47

MINI-MILL 2, SUPER MINIMILL 2 MM-2-005

MINI-MILL 2, SUPER MINIMILL 2 MM-2-006

□ 28711 Aluminum 028811 Steel□ 28713 Aluminum 028813 Steel □ 28715 Aluminum 028815 Steel □ 28801 Steel

MINI-MILL 2, SUPER MINIMILL 2 MM-2-008

MINI-MILL 2, SUPER MINIMILL 2 MM-2-008 (continued) ☐49405 4” Vise Ball Lock® Base ☐49496 SHORT 6” Vise Ball Lock® Base 52

Table Travel (X, Y, Z): 20” x 16” x 20” Table Dimensions (L x W): 26” x 14” Maximum Weight on Table: 3000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

☐49496 SHORT 6” Vise Ball Lock® Base

☐49405 4” Vise Ball-Lock® Base

☐49405 4” Vise Ball-Lock® Base

☐49405 4” Vise Ball Lock® Base ☐49496 Short 6” Vise Ball Lock® Base 59

Table Travel (X, Y, Z): 20” x 20” x 20” Table Dimensions (L x W): 26” x 18” Maximum Weight on Table: 3000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

☐49406 6” Vise Ball Lock® Base

☐49405 4” Vise Ball Lock® Base

Table Travel (X, Y, Z): 30” x 16” x 20” Table Dimensions (L x W): 36” x 14” Maximum Weight on Table: 3000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

☐49496 SHORT 6” Vise Ball Lock® Base 68

☐49496 SHORT 6” Vise Ball Lock® Base

☐49405 4” Vise Ball-Lock® Base 73