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Jergens Ball Lock Selector Guide HAAS

Jergens Ball Lock Selector Guide HAAS

Product catalog summary

Overview: This document provides comprehensive information on Jergens Inc.'s pre-engineered Ball Lock® Mounting Systems tailored for various Haas machine models. It includes a selection guide, component descriptions, and specifications for different machine models.

Ball Lock® Selection Guide: The guide details the steps to choose the appropriate Ball Lock® Mounting System, including reviewing system components, selecting machine models and subplates, and using forms to assist in selecting mounting components and fixture plates.

System Components: The Ball Lock® Mounting System comprises machine tables, subplates, sine fixture keys, t-slot nuts, socket head cap screws, ball-lock base vises or fixture plates, and ball-lock shanks, facilitating quick changes with high repeatability and low setup time.

Fixture Plates: Available in aluminum and steel, fixture plates are color-coded and designed to fit various subplate options to meet manufacturing quick-change requirements.

Haas Machine Models: Specifications and subplate options are provided for multiple Haas machine models, including DT-1, MDC-500, TM-1, TM-2, TM-3, MINI-MILL, SUPER MINI-MILL, MINI-MILL2, SUPER MINI-MILL2, and various VF models. Each section includes table travel dimensions, maximum weight capacity, t-slot specifications, and compatible fixture plates.

Subplate & Mounting Hardware: An order form assists in selecting the required subplate mounting components and hardware for each machine model.

Key Specifications: Each machine model section details table travel dimensions, table size, maximum weight capacity, t-slot width, and center distance, crucial for selecting the appropriate subplate and fixture plate combinations.

Recommendations: Users are encouraged to contact Jergens Workholding Solutions for engineering assistance and to use the provided forms for accurate selection and ordering of components.

Specifications: The document lists multiple models such as MINI-MILL 2, SUPER MINIMILL 2, VF-1, VF-2, VF-3, VF-4, and their variants, with specific table dimensions, travel capacities, and weight limits. For example, the VF-1 model has a table travel of 20” x 16” x 20” and can support a maximum weight of 3000 lbs.

Materials and Components: Each model is compatible with various materials, primarily aluminum and steel, identified by specific codes (e.g., 28713 Aluminum, 28813 Steel). The document also mentions Vise Ball Lock® Bases, available in different sizes and compatible with certain models.

Table Specifications: Detailed table specifications are provided for each model, including dimensions, T-slot width, and center distance. For instance, the VF-3 model has table dimensions of 48” x 18” with a T-slot width of .630” (16mm).

Recommendations: The document suggests selecting components based on the specific requirements of the milling operation, considering factors like material type and table capacity.

Contact Information: For further inquiries, contact details are provided: 877.426.2504 / [email protected].

Key Sections:

MINIMILL2 Models: Lists models MM-2-001 to MM-2-008 with associated part numbers and quantities for components like subplates and T-nuts.
VF Series Models: Includes VF-1, VF-2, VF-3, VF-4, VF-5, VF-6, VF-7, and UMC750 models, each with specific part numbers and component quantities.
Fixture Plates and Vises: Details on fixture plates, ball-lock systems, and the number of shanks required per order, with part numbers for aluminum and steel orders.

Critical Information:

Contact Information: Jergens Inc. can be contacted at 877.426.2504 or via email at [email protected].
Component Specifications: Each model has specific part numbers and quantities for subplates, T-nuts, sine-keys, and SHCS, which are critical for assembly and ordering.
Ordering Details: The document provides part numbers and quantities required for ordering fixture plates and vises, indicating the necessary components for each setup.

Catalog excerpts

jergens workholding solutions MANUFACTURING EFFICIENCY jergens inc. i 15700 s. Waterloo road. Cleveland, oh 441io-3898 1.877.426.2504 I WWW.JERGENSINC.COM I [email protected]

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Ball Lock Selection Guide How To Use This Guide 1. Review the “How the Ball Lock Mounting System Works” section for an overview of the system and components 2. Select a specific machine tool model and subplate. a. The opening machine model page includes the machine table specifications used for that machine. b. The following page/pages contain specific subplates designed for that machine model and table specifications. c. Each subplate page lists the color coded fixture plates that will fit that subplate. Each machine may have one or more subplate/fixture plate combinations. d. Use the “fixture...

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How the Ball-Lock Mounting System works. BALL-LOCK SHANKS BALL-LOCK BASE VISES OR FIXTURE PLATES SOCKET HEAD CAP SCREWS SUBPLATE SINE FIXTURE KEYS MACHINE TABLE T-SLOT NUTS MACHINE TABLES come in various sizes, t-slot sizes, number of t-slots and also drilled & tapped configurations. SUBPLATES can be made to suit your needs in addressing your manufacturing quick-change requirements. SINE FIXTURE KEYS are used to align the subplate to a t-slotted table during the installation of the subplate to your machine table. T-SLOT NUTS are used in the fastening of the subplate to the machine table. SOCKET...

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FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

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FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

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FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements. 49405 (4” VISE BALL-LOCK BASE) 49406 (6” VISE BALL-LOCK BASE) 49496 (6” SHORT VISE BALL-LOCK BASE) 28802 Steel QLS-Grid Fixture Plate (See Page 188 for more options)

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Table Specifications • Table Travel(X, Y, Z): 20" x 16" x 15.5 • Table Dimensions (L x W): 26" x 15" • Maximum Weight on Table: 250 lbs • T-Slot Width: .630" (16mm) • T-Slot Center Distance: 4.92" (125mm)

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Jergens Ball Lock Selector Guide HAAS-12

☐49405 4” Vise Ball Lock® Base

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Jergens Ball Lock Selector Guide HAAS-14

☐49405 4” Vise Ball Lock® Base

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Jergens Ball Lock Selector Guide HAAS-16

☐49405 4” Vise Ball Lock® Base ☐49496 SHORT 6” Vise Ball-Lock® Base 16

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Jergens Ball Lock Selector Guide HAAS-17

Table Travel (X, Y, Z): 20” x 14” x 20” Table Dimensions (Lx W): 20” x 12.75” Maximum Weight on Table: 700 lbs T-Slot Width: .551” (14mm) T-Slot Center Distance: 4.92” (125mm)

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Jergens Ball Lock Selector Guide HAAS-20

☐49405 4” Vise Ball Lock® Base ☐49406 6” Vise Ball Lock® Base

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Jergens Ball Lock Selector Guide HAAS-21

Table Travel (X, Y, Z): 30” x 12” x 16” Table Dimensions (L x W): 47.75” x 10.5 Maximum Weight on Table: 1000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.00” (102mm)

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Jergens Ball Lock Selector Guide HAAS-25

Table Travel (X, Y, Z): 40” x 16” x 16” Table Dimensions (L x W): 57.75” x 10.5” Maximum Weight on Table: 1000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.00” (102mm)

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Jergens Ball Lock Selector Guide HAAS-29

☐49405 4” Vise Ball Lock® Base

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Jergens Ball Lock Selector Guide HAAS-31

☐49405 4” Vise Ball Lock® Base ☐49406 6” Vise Ball Lock® Base

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Jergens Ball Lock Selector Guide HAAS-32

Table Travel (X, Y, Z): 40” x 20” x 16” Table Dimensions (L x W): 57.75” x 14.5” Maximum Weight on Table: 1000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

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Jergens Ball Lock Selector Guide HAAS-38

☐49405 4” Vise Ball-Lock® Base ☐49406 6” Vise Ball-Lock® Base

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Jergens Ball Lock Selector Guide HAAS-39

MINI-MILL, SUPER MINIMILL MINI-MILL, SUPER MINIMILL Table Specifications • • • • • Table Travel (X, Y, Z): 16” x 12” x 10” Table Dimensions (L x W): 28.75” x 12” Maximum Weight on Table: 500 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.331” (110mm)

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Jergens Ball Lock Selector Guide HAAS-40

MINI-MILL, SUPER MINIMILL 49160

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Jergens Ball Lock Selector Guide HAAS-41

MINI-MILL, SUPER MINIMILL 49161

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Jergens Ball Lock Selector Guide HAAS-42

MINI-MILL 2, SUPER MINIMILL 2 MINI-MILL2, SUPER MINIMILL2 Table Specifications • • • • • Table Travel (X, Y, Z): 20” x 16” x 14” Table Dimensions (L x W): 40” x 14” Maximum Weight on Table: 500 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

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Jergens Ball Lock Selector Guide HAAS-43

MINI-MILL 2, SUPER MINIMILL 2 MM-2-001

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Jergens Ball Lock Selector Guide HAAS-44

MINI-MILL 2, SUPER MINIMILL 2 MM-2-002

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Jergens Ball Lock Selector Guide HAAS-47

☐49405 4” Vise Ball Lock® Base ☐49496 SHORT 6” Vise Ball Lock® Base 47

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Jergens Ball Lock Selector Guide HAAS-48

MINI-MILL 2, SUPER MINIMILL 2 MM-2-005

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Jergens Ball Lock Selector Guide HAAS-49

MINI-MILL 2, SUPER MINIMILL 2 MM-2-006

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Jergens Ball Lock Selector Guide HAAS-50

□ 28711 Aluminum 028811 Steel□ 28713 Aluminum 028813 Steel □ 28715 Aluminum 028815 Steel □ 28801 Steel

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Jergens Ball Lock Selector Guide HAAS-51

MINI-MILL 2, SUPER MINIMILL 2 MM-2-008

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Jergens Ball Lock Selector Guide HAAS-52

MINI-MILL 2, SUPER MINIMILL 2 MM-2-008 (continued) ☐49405 4” Vise Ball Lock® Base ☐49496 SHORT 6” Vise Ball Lock® Base 52

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Jergens Ball Lock Selector Guide HAAS-53

Table Travel (X, Y, Z): 20” x 16” x 20” Table Dimensions (L x W): 26” x 14” Maximum Weight on Table: 3000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

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Jergens Ball Lock Selector Guide HAAS-56

☐49496 SHORT 6” Vise Ball Lock® Base

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Jergens Ball Lock Selector Guide HAAS-57

☐49405 4” Vise Ball-Lock® Base

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Jergens Ball Lock Selector Guide HAAS-58

☐49405 4” Vise Ball-Lock® Base

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Jergens Ball Lock Selector Guide HAAS-59

☐49405 4” Vise Ball Lock® Base ☐49496 Short 6” Vise Ball Lock® Base 59

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Jergens Ball Lock Selector Guide HAAS-60

Table Travel (X, Y, Z): 20” x 20” x 20” Table Dimensions (L x W): 26” x 18” Maximum Weight on Table: 3000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

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Jergens Ball Lock Selector Guide HAAS-63

☐49406 6” Vise Ball Lock® Base

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Jergens Ball Lock Selector Guide HAAS-65

☐49405 4” Vise Ball Lock® Base

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Jergens Ball Lock Selector Guide HAAS-66

Table Travel (X, Y, Z): 30” x 16” x 20” Table Dimensions (L x W): 36” x 14” Maximum Weight on Table: 3000 lbs T-Slot Width: .630” (16mm) T-Slot Center Distance: 4.92” (125mm)

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