Jergens Ball Lock Selector Guide Doosan
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Catalog excerpts

Jergens Ball Lock Selector Guide Doosan - 1

PRE-ENGINEERED BALL LOCK® MOUNTING SYSTEMS FOR DOOSAN MACHINES | 15700 S. Waterloo Road. Cleveland, OH 44110-3898

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Jergens Ball Lock Selector Guide Doosan - 3

Ball Lock Selection Guide How To Use This Guide 1. Review the “How the Ball Lock Mounting System Works” section for an overview of the system and components 2. Select a specific machine tool model and subplate. a. The opening machine model page includes the machine table specifications used for that machine. b. The following page/pages contain specific subplates designed for that machine model and table specifications. c. Each subplate page lists the color coded fixture plates that will fit that subplate. Each machine may have one or more subplate/fixture plate combinations. d. Use the...

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Jergens Ball Lock Selector Guide Doosan - 4

How the Ball-Lock Mounting System works. BALL-LOCK SHANKS BALL-LOCK BASE VISES OR FIXTURE PLATES SOCKET HEAD CAP SCREWS MACHINE TABLE SINE FIXTURE KEYS T-SLOT NUTS MACHINE TABLES come in various sizes, t-slot sizes, number of t-slots and also drilled & tapped configurations. SUBPLATES can be made to suit your needs in addressing your manufacturing quick-change requirements. SINE FIXTURE KEYS are used to align the subplate to a t-slotted table during the installation of the subplate to your machine table. T-SLOT NUTS are used in the fastening of the subplate to the machine table. SOCKET HEAD...

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Jergens Ball Lock Selector Guide Doosan - 5

FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

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Jergens Ball Lock Selector Guide Doosan - 6

FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements. 49405(4" VISE BALL-LOCK BASE) 49406(6" VISE BALL-LOCK BASE)

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Jergens Ball Lock Selector Guide Doosan - 7

FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

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Jergens Ball Lock Selector Guide Doosan - 8

FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements.

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Jergens Ball Lock Selector Guide Doosan - 9

FIXTURE PLATES shown below are color coded to assist in determining the various subplate options to best suit your manufacturing quick change requirements. TOOLING COLUMNS shown below for various subplate options to best suit your manufacturing quick change requirements for HMC’s. 69101 (2-SIDED CAST-IRON TOOLING COLUMN) 400MM

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Jergens Ball Lock Selector Guide Doosan - 10

TOOLING COLUMNS shown below for various subplate options to best suit your manufacturing quick change requirements for HMC’s 69121 (2-SIDED CAST-IRON TOOLING COLUMN) 630MM 69001 (4-SIDED CAST-IRON TOOLING COLUMN) 400MM 69011 (4-SIDED CAST-IRON TOOLING COLUMN) 500MM

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Jergens Ball Lock Selector Guide Doosan - 11

TOOLING COLUMNS shown below for various subplate options to best suit your manufacturing quick change requirements for HMC’s. 69021 (4-SIDED CAST-IRON TOOLING COLUMN) 630MM VISE COLUMNS shown below for various subplate options to best suit your manufacturing quick change requirements for HMC’s.

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Jergens Ball Lock Selector Guide Doosan - 12

VISE COLUMNS shown below for various subplate options to best suit your manufacturing quick change requirements for HMC’s.

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Jergens Ball Lock Selector Guide Doosan - 13

VISE COLUMNS shown below for various subplate options to best suit your manufacturing quick change requirements for HMC’s.

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Jergens Ball Lock Selector Guide Doosan - 14

VISE COLUMNS shown below for various subplate options to best suit your manufacturing quick change requirements for HMC’s.

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Jergens Ball Lock Selector Guide Doosan - 15

Table Travel (X, Y, Z): 20.50” x 14.20” x 13.8” Table Dimensions (L x W): 25.59” x 14.76 Maximum Weight on Pallet: 440 lbs / Pallet T-Slot Width: .551” (14mm) T-Slot Center Distance: 3.937” (100mm)

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Jergens Ball Lock Selector Guide Doosan - 16

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 17

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 19

49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 21

49405 4” Vise Ball-Lock Base 49406 6” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 22

Table Travel (X, Y, Z): 20.50” x 15.75” x 13.8” Table Dimensions (L x W): 25.59” x 15.75 Maximum Weight on Table: 330.6 lbs T-Slot Width: .551” (14mm) T-Slot Center Distance: 3.937” (100mm)

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49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 28

□ DT400-005 Q28705 Aluminum ^28805 Steel [^28711 Aluminum | I288II Steel [^28713 Aluminum [^28813 Steel | |28715 Aluminum | |28815 Steel

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Jergens Ball Lock Selector Guide Doosan - 29

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 30

[^28711 Aluminum [^28811 Steel [^28713 Aluminum | |28813 Steel

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Jergens Ball Lock Selector Guide Doosan - 31

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 32

VC43O Table Specifications • Table Travel (X, Y, Z): 22.0” x 16.90” x 22.44” • Table Dimensions (L x W): 28.00” x 19.29” • Maximum Weight on Table: 661.4 lbs • Tapped Hole Size: M16 • Tapped Hole Spacing: 3.937” (100mm) DUAL PALLET TAPPED STYLE 3.937

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Jergens Ball Lock Selector Guide Doosan - 36

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 38

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 40

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 42

☐49405 4” Vise Ball-Lock Base ☐49406 6” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 43

VC51O Table Specifications • Table Travel (X, Y, Z):30.0” x 20.31”” x 22.4” • Table Dimensions (L x W): 33.86” x 22.44” • Maximum Weight on Table: 771.6 lbs • Tapped Hole Size: M16 • Tapped Hole Spacing: 3.937” (100mm) DUAL PALLET TAPPED STYLE

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☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 49

☐49405 4” Vise Ball-Lock Base ☐49406 6” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 51

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 55

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 57

☐49405 4” Vise Ball-Lock Base ☐49406 6” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 59

☐49405 4” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 60

Table Travel (X, Y, Z): 30.0” x 17.13” x 20.1” Table Dimensions (L x W): 36.22” x 17.13” Maximum Weight on Table: 1322.8 lbs T-Slot Width: .709” (18mm) T-Slot Center Distance: 4.921” (125mm)

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☐49405 4” Vise Ball-Lock Base

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Table Travel (X, Y, Z): 40.2” x 21.26” x 20.1” Table Dimensions (L x W): 47.24” x 21.26” Maximum Weight on Table: 1763.7 lbs T-Slot Width: .709” (18mm) T-Slot Center Distance: 4.921” (125mm)

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Jergens Ball Lock Selector Guide Doosan - 72

☐49406 6” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 73

☐49406 6” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 75

☐49406 6” Vise Ball-Lock Base

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Jergens Ball Lock Selector Guide Doosan - 77

☐49406 6” Vise Ball-Lock Base

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