MANUFACTURING EFFICIENCY QUICK CHANGE FIXTURING Machine or Your Productivity. Pallet Changers Adapter Plates Locating Pins

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING Maximize the Benefits of Your 5-Axis Machine Getting your spindle and cutting tool close to the workpiece without running into obstructions is a challenge on a 5-axis machine. Jaws and other vise components, and even the machine table itself, can restrict your access and prevent you from machining multi-sided parts. Your only choice is stopping the machine and repositioning your part... ...until now. The basis of the system is very simple: Raise the part, Rigidly clamp it, and RAPIDLY change it out. Jergens’ unique modular system features a variety...

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING System Features & Benefits Modular approach designed for 5-axis machining • Unrestricted access to the part • xtremely customizable to your application E Uniquely designed pull studs and vises with high clamping forces • Added rigidity for aggressive operations • Higher cutting rates Quality construction – Components made from high strength steel and aluminum • Long life & durability Integration of unique quick change elements at virtually every level of your setup • • • • O ptimize your workholding R educe downtime F aster part to part changeover I...

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING How Does It Work? Step 1: Know your Machine Table Jergens’ Fixture Pro® 5-Axis Quick Change Fixturing System provides incredible flexibility. The Fixture Pro® System can mount to any machine or rotary table. Contact Jergens customer service at 877-426-2504 to help you select the components for your application. Step 2: Select your Subplate Subplates can be configured with either the Ball Lock® Mounting System or the QLS for quick fixture changeover at the subplate level. Step 3: Select your MOUNTING Accessories • Center locating pins • Timing pins •...

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING Step 5: Select your TOP TOOLING Choose from a variety of incredibly strong clamping products, from dovetail vises to self-centering vises specially designed for 5-axis workholding applications. 5-Axis Vise or Dovetail Vise Quick Change Element! Drop & Lock™ Pallet Changer You can use a simple adapter plate instead of the Drop & Lock™ Pallet Changer Choose from a range of risers Accessories and hardware help you customize Quick Change Element! Choose from a variety of standard subplates. Configure with Ball Lock® or QLS for quick change capabilities...

FIXTURE PRO® 5-AXIS QUIC Flat & Parallel within .0005"/Ft. (.013mm) Includes Pre-lnstalled QLS Bushings Mounting Grid Mounting Grid Used for mounting risers & other Fixture Pro® items to aVertical Machining Center 5-Axis Risers, Mini & Barbell Style - Steel or Aluminum Fixture Pro 5-Axis Risers raise, position and locate the part off the machine or rotary table so the part sides. Mounts to tables with Sine Fixture Keys, Fixture Pro Machine Keys, SHCS or QLS Grids. • Flat & Parallel within: • Finish: Black Oxide or Aluminum Aluminum Mini with small pallet machine tools and Part Number Steel Aluminum...

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING 5-Axis Risers, Flanged, Rectangle or Square Style – Steel or Aluminum Fixture Pro® 5-Axis Risers raise, position and locate the part off the machine or rotary table so the part is accessible for machining all 5 sides. Mounts to tables with Sine Fixture Keys, Fixture Pro® Machine Keys, SHCS or QLS Grids. • Material: 1018 Steel • Thickness Tolerance ±0.002 (.05mm) • Flat & Parallel within: .0005"/Ft. (.013mm) • Finish: Black Oxide or Aluminum Square and Rectangle Risers – For use with 3-axis VMC’s and 4-axis HMC’s to reduce spindle dead zones. Mounts...

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING 5-Axis Riser Top Plates Convert the riser into a QLS grid for precision mounting of any workholding fixture, including the entire family of Fixture Pro® Top Tooling. Available in square or round styles. A • Material: 1018 Steel • Thickness Tolerance ±0.005 (.13mm) • Flat & Parallel within: .0005"/Ft. (.013mm) • Includes: Hardened Bushings Part Number Mounting Type Mounting Grid Weight lbs (Kgs) 5-Axis Vise Adapter Plates A B (MOUNTING CONFIGURATION FOR VISE) Convert the Jergens 5-axis vise into a QLS grid for precision mounting of any Fixture Pro® modular...

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING 5-Axis Blank Fixture Plates Mount fixtures that already have mounting holes that do not match the QLS grid. Available in round and square styles. • Material: 1018 Steel • Thickness Tolerance ±0.005 (.13mm) • Includes: Hardened Bushings Part Number Mounting Type 5-Axis Machinable Blanks Designed for 2nd operation machining. Blanks can be machined to accept parts and clamping systems. A • Material: 1018 Steel • Tolerance: ±0.005 (.13mm) • Includes: Hardened Bushing • Pull Studs Not Included Square Part Number Round Part Number Mounting Type Mounting Grid...

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING 5-Axis Top Tooling – Drop & Lock™ Pallet Changer • Material: A2 Steel • Hardness: 58-62 Rc • Flatness: Ground .0002"/Ft. • Thickness Tolerance: ±0.002 • Finish: Black Oxide Mount parts or fixtures quickly to a machine. Available in Round and Square styles. Drop a Fixture or Vise into the Pallet Changer using the Fixture Pro® pull stud system. With two quick turns of a hex wrench it’s ready to machine. Drop it, Lock it, and go! Pull Studs • Material: A2 Steel • Hardness: 50-54 Rc Adapt any machinable part or fixture directly to the part. Use with our...

FIXTURE PRO ® 5-AXIS QUICK CHANGE FIXTURING 5-Axis Top Tooling – 130mm Dovetail Vises Mounts directly to a rotary table, Fixture Pro® Riser or any QLS Grid. Reduces distortion of parts. Requires 0.060" or less material to clamp. Cutting a 10° angle cut in the bottom surface of a machinable part allows for extremely high clamping forces while leaving all 5 sides accessible. The heavy duty 130mm version has higher torque and tilting moments than the standard 130mm Fixture Pro® Dovetail Vise. Dovetail cutter (part number SDC3) available. Light Duty • Material: 1018 Steel • Flat & Parallel within:...