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Ball Lock™ Mounting System

Ball Lock™ Mounting System
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Ball Lock™ Mounting System

Product catalog summary
Introduction
The document introduces the Ball Lock™ Mounting System by Jergens, designed to enable quick fixture changes on HAAS machines, reducing changeover time to 60 seconds or less. It is compatible with various HAAS models and other machine manufacturers.
Specifications
The system includes components such as a Locating Shank, Liner Bushing, and Receiver Bushing, ensuring accurate positioning with a repeatability of ±.0005" and a holding capacity of up to 20,000 lbs. It is designed for easy installation and use, with pre-engineered solutions to save time.
Subplate/Fixture Plate Configurations
Configurations are available for different HAAS models, detailing specific table dimensions, maximum weight capacities, and T-slot specifications. Optional fixture plates allow for customization.
Installation and Use
Installation involves mounting the subplate onto the machine table using supplied hardware. Locating shanks are inserted through liners into receivers for precise location, with set screws providing holding force. Two locating points are recommended for fixture plates.
Components and Accessories
The kit includes steel subplates, aluminum fixture plates, Ball Lock shanks, T-slot nuts, and sine fixture keys. Optional components and custom sizes are available to meet specific requirements.
Advantages
The Ball Lock System offers reduced locking time and improved repeatability over conventional methods, eliminating the need for fixture indication on CNC machines.
Additional Information
3D solid model drawings and downloadable resources are available online. Users are advised to verify specifications if critical to their design due to potential engineering changes.
Overview
The document highlights the efficiency of the Ball Lock Mounting System in reducing setup times for machining processes, emphasizing time savings and increased productivity compared to traditional methods.
Procedures
The setup process using the Ball Lock System is outlined for different machining scenarios, including CNC machine bases and two-sided tombstones, contrasting with previous methods that required indicating and longer setup times.
Benefits
The system significantly reduces setup times, enhancing machine capacity and profitability. A case study shows a reduction from 90 minutes to 12 minutes per shift, increasing production hours and cost savings.
Additional Offerings
Jergens provides Quick Change Tooling, Hoist Rings, and pre-machined tombstones and angle plates compatible with the Ball Lock System. A demonstration CD is available for further insights.
Contact Information
Jergens, Inc. is located in Cleveland, Ohio, with contact details provided for further inquiries.
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Catalog excerpts

Ball Lock™ Mounting System-1

Ball ck Ball Lock a Ball Lock™ Mounting System Mounting System Jergens Introduces Another Piece to the Quick Change Puzzle Ball Lock Fixture Kits For HAAS* HAAS models: • MINI MILL • VF-E • VF-O • VF-1 • VF-OE • VF-2 • VF-3 • VF-4 • VF-5 Changes Fixtures in 60 Seconds Kits for other machine ...or Less manufacturers available. *HAAS is a trademark of HAAS A

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Ball Lock™ Mounting System-2

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Locates The Ball Lock™ System accurately positions your workpiece...to within ±.0005" or better, repeatability. This minimizes the need to indicate your fixture. Locks The Ball Lock System securely holds fixture plates to subplates with up to 20,000 lbs. of working load. The Ball Lock Mounting System is designed to speed accurate locating and locking of fixture plates and subplates. The system consists of three parts: a Locating Shank, a Liner Bushing, and a Receiver Bushing. Using the Ball Lock Mounting System kit is a simple two step process. Install...

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Ball Lock™ Mounting System-3

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Ball Lock Kit Benefits Most Commonly Asked Questions • Pre-Engineered Solution; Saves Time Specifying. Q. What is the Ball Lock System? • No Extra Components to Purchase; Saves Time When Ordering. A. A means of locating and locking two flat surfaces together. These are usually a fixture plate and a subplate. • Pre-Installed Components and Easy to Use Instructions; Saves Installation Time. Q. How does it locate the plate? A. It locates in the same manner as locating pins. In other words, there are two precision bores (receiver bushings) located on...

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Ball Lock™ Mounting System-4

Subplate/Fixture Plate Configurations Jergens Kit Number HAAS Model No.: MINI-MILL *Table Specifications Table Travel (X, Y, Z): 16”, 12”, 10” Table Dimensions (L x W): 28.75” x 12” Maximum Weight on Table: 500 lbs. T-Slot Width: .625” T-Slot Center Distance: 4.331” Optional Fixture Plate Configurations (sold separately) Fixture Plate *Table Specifications Table Travel (X, Y, Z): 20”, 16”, 20” Table Dimensions (L x W): 26” x 14” Maximum Weight on Table: 3,000 lbs. T-Slot Width: .625” T-Slot Center Distance: 4.92” HAAS Model No.: VF-OE VF-2 *Table Specifications Table Travel (X, Y, Z): 30”, 16”,...

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Ball Lock™ Mounting System-5

Ball Lock Shanks (20 mm x .75) JIGSAW PLATE Aluminum Fixture Plates (inches)** Steel Subplate Part No. (Qty. 1) ** Also Available in Steel 5

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Ball Lock™ Mounting System-6

Subplate/Fixture Plate Configurations Jergens Kit Number *Table Specifications Table Travel (X, Y, Z): 40”, 20”, 25” Table Dimensions (L x W): 48” x 18” Maximum Weight on Table: 3,500 lbs. T-Slot Width: .625” T-Slot Center Distance: 3.15” Optional Fixture Plate Configurations (sold separately) Fixture Plate *NOTE: Ball Lock Subplate mounting is based on the table specifications listed. Please verify the machine table specifications before ordering. See note about Engineering Changes on page 13. Thinking Ahead to Give You an Edge: Ask us about Ball Lock for Indexers and other machine manufacturers...

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Ball Lock™ Mounting System-7

COMPONENTS INCLUDED IN KIT SHCS Ball Lock Shanks (20 mm x .75) JIGSAW PLATE Aluminum Fixture Plates (inches)** Steel Subplate Part No. (Qty. 1) ** Also Available in Steel Now Available... 3D Solid Model Drawings, including Ball Lock components, downloadable from

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Ball Lock™ Mounting System-8

Subplate/Fixture Plate Configurations Jergens Kit Number *Table Specifications Table Travel (X, Y, Z): 50”, 20”, 25” Table Dimensions (L x W): 52” x 18” Maximum Weight on Table: 3,500 lbs. T-Slot Width: .625” T-Slot Center Distance: 3.15” Optional Fixture Plate Configurations (sold separately) Fixture Plate *NOTE: Ball Lock Subplate mounting is based on the table specifications listed. Please verify the machine table specifications before ordering. See note about Engineering Changes on

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Ball Lock™ Mounting System-9

COMPONENTS INCLUDED IN KIT SHCS Ball Lock Shanks JIGSAW PLATE Aluminum Fixture Plates (inches)** Steel Subplate Part No. (Qty. 1) ** Also Available in Steel

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Ball Lock™ Mounting System-10

Subplate/Fixture Plate Configurations Jergens Kit Number *Table Specifications Table Travel (X, Y, Z): 50”, 26”, 30” Table Dimensions (L x W): 52” x 23” Maximum Weight on Table: 4,000lbs. T-Slot Width: .625” T-Slot Center Distance: 3.15” Optional Fixture Plate Configurations (sold separately) Fixture Plate *NOTE: Ball Lock Subplate mounting is based on the table specifications listed. Please verify the machine table specifications before ordering. See note about Engineering Changes on page 13. Visit www.jergensinc.com to view our complete online

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Ball Lock™ Mounting System-11

Ball Lock Shanks (20 mm x .75) Aluminum Fixture Plates (inches)** JIGSAW PLATE Steel Subplate Part No. (Qty. 1) ** Also Available in Steel • Downloadable Drawings • ACP – Automated Conversion Program • Distributor Locator by Zip

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Ball Lock™ Mounting System-12

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Premachined Ball Lock Fixture Plates Part Number Aluminum Plate Width Plate Length Liner Center Distance C Liner Center Distance D Ball Lock Shank Size Ball Lock Shank Part Number * Plate requires shank part number 49602 for proper locking. Plate has flame cut edges. Aluminum fixture plates are made from cast aluminum tool and jig plate. Steel fixture plates are made from Freemax 15 or equivalent, milled edges, surface ground both sides parallel .001 Jigsaw Interlocking Fixture Plate Center to center dimension 1.50” TYP. Ideal for any 4” or 6” vise...

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Ball Lock™ Mounting System-13

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Ball Lock Repair Kits Available Separately • Material: Shank/Bushing, 4340 Liner, 52100 • Finish: Black Oxide • Heat Treat: Shanks, RC 40-45 Bushings, RC 50-54 Liners, RC 62-64 Engineering Changes We are able to quote you on your special requirement columns, pre-machined with or without the Ball Lock components installed in place. Call 1-800-537-4367 for design specification information. Each Kit Includes: • Replacement Screw • Locking Balls • Drive Ball • O-Ring Custom Sizes Available Product improvement is a continuing process at Jergens. Specifications...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.