BALL LOCK MOUNTING SYSTEM METRIC DIMENSIONS I Ball Lock Mounting System Ball Lock Mounting System Internet Catalog: www.jergensinc.com • Email: [email protected] • Telephone +1 216 486-5540 • Fax +1 216 481-6193

Jergens. www.jergensinc.com BALL LOCK MOUNTING SYSTEMMETRIC DIMENSIONS The Ball Lock Mounting System is used as a Quick Change Solution on the following: • CNC Machines • Palletized Fixtures • Stamping • Fabricating • Injection Molding • Packaging Machines • Assembly Machines • EDM • Robotics • Welding Fixtures Jergens, Inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA

Jepgens www.jergensinc.com BALL LOCK MOUNTING SYSTEM METRIC DIMENSIONS CNC Machine Base: Drilling and reaming forged part. Previous Set Up Method: Fixture plate located with dowel pins bolted to machine base. Fixture plate and parts indicated. Previous Set Up Time: 7 minutes Set Up Using Ball Lock System: Parts are pre-mounted on fixture plate, which is then mounted to machine base using Ball Lock shanks. No need to indicate. Set Up Time with Ball Lock System: 60 seconds CNC Vertical Machining Center Machining aircraft valve parts Previous Set Up Method: New Project. New Machine. No Prior History....

BALL LOCK MOUNTING SYSTEM METRIC DIMENSIONS Locates The Ball Lock™ System accurately positions your workpiece...to within ±0.013mm repeatability, minimizing the need to indicate your fixture. Locks The Ball Lock System securely holds fixture plates to subplates with up to 9000kgs. of hold-down force per shank. The Ball Lock Mounting System is designed to speed accurate locating and locking of fixture plates and subplates. The system consists of three parts: a Locating Shank, a Liner Bushing, and a Receiver Bushing. Using the Ball Lock Mounting System is a simple three step process. Install receiver...

BALL LOCK MOUNTING SYSTEM METRIC DIMENSIONS Ball Lock Shank Liner Bushing Ball Lock Shank Liner Bushing Fixture Plate Fixture Plate Socket Head Cap Screws (3) Machine Table or Subplate Face Mount Bushing Mounting Method With Face Mount Bushing Drilled Hole Counter-Bored Hole Back Mount Bushing Mounting Method With Back Mount Bushing required to provide additional hold- down force, omit liner bushings in the additional holes in the fixture plate and allow 0.76mm over the nominal size. The additional clearance will insure that these holes have no influence on the locating holes. How Accurate Does...

Jergens. www.jergensinc.com BALL LOCK MOUNTING SYSTEMMETRIC DIMENSIONS Multi-Purpose Subplates The Jergens Multi-Purpose Subplate is ideal for adapting your machine tools to accommodate most fixtures. Its versatility, coupled with the quick change capabilities of the Ball Lock Mounting System, makes it ideal for any size production run. • Material: FreMax™ 15 Steel or Equivalent • Thickness: 30mm • Thickness Tolerance: ± 0.1mm • Weight: 130 Kg • Subplate will accept combinations of five different standard Ball Lock Fixture Plates • Includes installed Ball Lock Receiver Bushings • Ideal solution...

BALL LOCK MOUNTING SYSTEM METRIC DIMENSIONS Fixture Plates for Use on Multi-Purpose Subplate 350x350 Fixture Plate 400x400 Modular Grid Fixture Plate Aluminum Plate Part Number Steel Plate Part Number Steel Plate Part Number 400x400 Fixture Plate Aluminum Plate Part Number Steel Plate Part Number • Material: FreMax 15 Steel • Thickness: 25mm • Thickness Tolerance: ±0.1mm • Weight: 35 Kg CLEARANCE HOLES FOR HOLDDOWN (2) PLACES (2) 20MM PRIMARY LINERS INSTALLED • Material: Alca Plus Cast Aluminum or FreMax 15 Steel • Thickness: 20mm • Thickness Tolerance: ±0.1mm • Weight (350mmx350mm): Aluminum...

METRIC DIMENSIONS Jergens. www.jergensinc.com (4) 20MM FACE MOUNT BUSHINGS INSTALLED 16MM BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES To make the job easier, the Ball Lock Quick Change Kit includes all components needed in a single package. See page 1.10 for details. 400 x 400 Subplate Part Number 59101 Equipped with four 20mm receiver bushings for use with 350x350 or 400x400 (mm) fixture plates. Ideal for horizontal machining centers or multiple pallet machining centers. • Material: FreMax™ 15 steel plate • Flat within 0.03 mm • Thickness: 25mm • Thickness tolerance: ±0.1mm • Weight: 37 Kg....

Jepgens www.jergensinc.com BALL LOCK MOUNTING SYSTEMMETRIC DIMENSIONS Pre-Machined Ball Lock Fixture Plates • Material: Cast Aluminum* or FreMax 15 Steel • Flat within 0.1 mm • Thickness tolerance: ±0.1mm • 6061-T-651 plates, flat within 0.03mm available upon request 20mm Primary liners (2) places Internet Catalog: www.jergensinc.com • Email: [email protected] • Telephone +1 216 486-5540 • Fax +1 216 481-6193

BALL LOCK MOUNTING SYSTEM METRIC DIMENSIONS Quick Change Kits Everything You Need to Change Fixtures in Less Than One Minute The Jergens Ball Lock™ Quick Change Kits speed fixture changeover in all types of manufacturing operations. Each kit includes two aluminum fixture plates with liner bushings installed; one steel subplate with receiver bushings installed; and four 20mm Ball Lock shanks with working loads of 10 KN. each. While one fixture plate is on the machine, the operator can load parts on the other. This minimizes downtime for true set-up reduction. To enable the subplate to be mounted...

Jergens. www.jergensinc.com BALL LOCK MOUNTING SYSTEMMETRIC DIMENSIONS Custom Sizes Available We are able to quote you on your special requirement columns, pre-machined with or without the Ball Lock components installed in place. Call +1 216 486-5540 for design specification information. Pre-Machined Ball Lock T-Columns • Material: Class 40 Meehanite cast iron • Also available in Aluminum • Ball Lock Receiver Bushings and Liners installed • Provides accurate fixturing base for CNC machining centers • Perpendicularity is 0.02 mm per 250 mm Dimensions continued from above. Fixture Plate Sub Plate...