Ball ck Ball Lock a Ball Lock™ Mounting System Mounting System Jergens Introduces Another Piece to the Quick Change Puzzle Ball Lock Fixture Kits For HAAS* HAAS models: • MINI MILL • VF-E • VF-O • VF-1 • VF-OE • VF-2 • VF-3 • VF-4 • VF-5 Changes Fixtures in 60 Seconds Kits for other machine ...or Less manufacturers available. *HAAS is a trademark of HAAS Automation, Inc. 1

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Locates The Ball Lock™ System accurately positions your workpiece...to within ±.0005" or better, repeatability. This minimizes the need to indicate your fixture. Locks The Ball Lock System securely holds fixture plates to subplates with up to 20,000 lbs. of working load. The Ball Lock Mounting System is designed to speed accurate locating and locking of fixture plates and subplates. The system consists of three parts: a Locating Shank, a Liner Bushing, and a Receiver Bushing. Using the Ball Lock Mounting System kit is a simple two step process. Install...

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Ball Lock Kit Benefits Most Commonly Asked Questions • Pre-Engineered Solution; Saves Time Specifying. Q. What is the Ball Lock System? • No Extra Components to Purchase; Saves Time When Ordering. A. A means of locating and locking two flat surfaces together. These are usually a fixture plate and a subplate. • Pre-Installed Components and Easy to Use Instructions; Saves Installation Time. Q. How does it locate the plate? A. It locates in the same manner as locating pins. In other words, there are two precision bores (receiver bushings) located on...

HAAS Model No.: MINI-MILL Subplate/Fixture Plate Configurations *Table Specifications Table Travel (X, Y, Z): 16", 12", 10" Maximum Weight on Table: 500 lbs. T-Slot Center Distance: 4.331" Fixture Plate Optional Fixture Plate Configurations (sold separately) VF-E *Table Specifications Table Travel (X, Y, Z): 20", 16", 20" VF-1 Maximum Weight on Table: 3,000 lbs. T-Slot Center Distance: 4.92" HAAS Model No.: VF-OE *Table Specifications Table Travel (X, Y, Z): 30", 16", 20" Maximum Weight on Table: 3,000 lbs. T-Slot Center Distance: 4.92" *N0TE: Ball Lock Subplate mounting is based on the table...

Ball Lock Shanks (20 mm x .75) JIGSAW PLATE Aluminum Fixture Plates (inches)** Steel Subplate Part No. (Qty. 1) ** Also Available in Steel 5

Subplate/Fixture Plate Configurations Table Specifications Table Travel (X, Y, Z): 40", 20", 25" Maximum Weight on Table: 3,500 lbs. T-Slot Center Distance: 3.15" Fixture Plate Optional Fixture Plate Configurations (sold separately) *N0TE: Ball Lock Subplate mounting is based on the table specifications listed. Please verify the machine table specifications before ordering. See note about Engineering Changes on page 13. Thinking Ahead to Give You an Edge: other machine

COMPONENTS INCLUDED IN KIT SHCS Ball Lock Shanks (20 mm x .75) JIGSAW PLATE Aluminum Fixture Plates (inches)** Steel Subplate Part No. (Qty. 1) ** Also Available in Steel Now Available... 3D Solid Model Drawings, including Ball Lock components, downloadable from

Subplate/Fixture Plate Configurations Table Specifications Table Travel (X, Y, Z): 50", 20", 25" Maximum Weight on Table: 3,500 lbs. T-Slot Center Distance: 3.15" Fixture Plate Optional Fixture Plate Configurations (sold separately) *N0TE: Ball Lock Subplate mounting is based on the table specifications listed. Please verify the machine table specifications before ordering. See note about Engineering Changes on page 13.

COMPONENTS INCLUDED IN KIT SHCS Ball Lock Shanks JIGSAW PLATE Aluminum Fixture Plates (inches)** Steel Subplate Part No. (Qty. 1) ** Also Available in Steel

Subplate/Fixture Plate Configurations Table Specifications Maximum Weight on Table: 4,000lbs. T-Slot Center Distance: 3.15" Fixture Plate Optional Fixture Plate Configurations (sold separately) *I\I0TE: Ball Lock Subplate mounting is based on the table specifications listed. Please verify the machine table specifications before ordering. See note about Engineering Changes on page 13. Visit www.jergensinc.com to view our complete online catalog.

Ball Lock Shanks (20 mm x .75) Aluminum Fixture Plates (inches)** JIGSAW PLATE Steel Subplate Part No. (Qty. 1) ** Also Available in Steel • Downloadable Drawings • ACP – Automated Conversion Program • Distributor Locator by Zip Code 11

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Premachined Ball Lock Fixture Plates Part Number Aluminum Plate Width Plate Length Liner Center Distance C Liner Center Distance D Ball Lock Shank Size Ball Lock Shank Part Number * Plate requires shank part number 49602 for proper locking. Plate has flame cut edges. Aluminum fixture plates are made from cast aluminum tool and jig plate. Steel fixture plates are made from Freemax 15 or equivalent, milled edges, surface ground both sides parallel .001 Jigsaw Interlocking Fixture Plate Center to center dimension 1.50” TYP. Ideal for any 4” or 6” vise...

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Ball Lock Repair Kits Available Separately • Material: Shank/Bushing, 4340 Liner, 52100 • Finish: Black Oxide • Heat Treat: Shanks, RC 40-45 Bushings, RC 50-54 Liners, RC 62-64 Engineering Changes We are able to quote you on your special requirement columns, pre-machined with or without the Ball Lock components installed in place. Call 1-800-537-4367 for design specification information. Each Kit Includes: • Replacement Screw • Locking Balls • Drive Ball • O-Ring Custom Sizes Available Product improvement is a continuing process at Jergens. Specifications...

BALL LOCK MOUNTING SYSTEMS www.jergensinc.com Accurately Locate and Lock Fixture Plates to Subplates In Seconds... Machining Cast Part Previous Set Up Method: Located part with dowel pins, bolted part to tombstone fixture. Indicated part to zero datum point. Previous Set-Up Time: 15 minutes Set Up Using Ball Lock System: Mount parts to fixture plate while machining other parts. Mount fixture plate to tombstone using Ball Lock shanks. No indicating required because system provides +.0005 repeatability. Set Up Time With Ball Lock System: 60 seconds Drilling and reaming forged part. Previous Set...