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Wheeled Loading Shovel 457

Wheeled Loading Shovel 457
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Wheeled Loading Shovel 457

Product catalog summary
Overview: The JCB 457 Wheeled Loading Shovel is engineered for enhanced power, torque, and lift capacity while maintaining fuel efficiency. It is robustly built for heavy-duty applications, offering efficient performance and operator comfort.
Specifications: The machine has an operating weight of 19,302 kg, a gross engine power of 250 hp (186 kW), and a full turn tipping load of 12,992 kg. The standard shovel capacity is 3.5 m³.
Quality and Durability: Built with finite element analysis and rig testing, the 457 ensures structural strength and precision machining for high tolerances. It is suitable for handling waste or corrosive materials, with a durable articulation joint.
Productive Performance: Equipped with a Cummins QSL 8.9-litre engine, the machine provides high power and torque at low revs, meeting Tier 4i/Stage 3b emissions standards. It offers quick attachment changes and high lift capabilities with a 5-speed transmission for improved acceleration and efficiency.
Efficiency: Features include an automatic idle system, Eco mode for reduced fuel consumption, and a hydraulic cooling fan that adjusts to ambient temperature. The hydraulic system is designed for power on demand, enhancing loader control.
Operator Comfort: The spacious cab includes adjustable steering, a range of seat options, air conditioning, climate control, and excellent visibility features. Ergonomic controls and noise reduction measures are also included.
Maintenance and Safety: Designed for low maintenance with long service intervals, the 457 offers easy access to engine and cooling areas, electronic monitoring for real-time alerts, and optional auto lubrication. Safety features include a rear-view camera, non-slip surfaces, and air filtration.
Technology and Support: JCB LiveLink provides remote monitoring and management, offering data on machine alerts, fuel reports, and event history. JCB Assetcare offers extended warranties and service agreements, supported by a global network of parts centers.
Dimensions and Models: Detailed dimensions are provided for different models (457 HT and 457 ZX) with specifications for various configurations, including standard and super high lift arms.
Engine Specifications: Powered by a Cummins QSL9 engine, a 6-cylinder, 8.9-liter diesel engine with a variable geometry turbocharger and charge air cooling, delivering a maximum gross power of 186 kW (250 hp) at 1800 rpm and a gross torque of 1085 Nm at 1500 rpm. It meets US EPA Tier 4i and EU Stage IIIB emissions standards.
Transmission: Features a ZF transmission with options for a 4-speed non-lock up converter or a 5-speed with lock-up torque converter. Forward speeds range from 7.0 to 42.7 kph, while reverse speeds range from 7.3 to 30.6 kph.
Loader Design: Equipped with a pin, bush, and sealing design for extended maintenance intervals, offering two configurations: HT with four ram geometry and ZX with heavy-duty three ram geometry.
Steering and Brakes: The steering system is a priority steer hydraulic system with emergency steering and a steering angle of ±40°. The braking system includes hydraulic power braking on all wheels with an operating pressure of 80 bar, dual circuit with accumulator back-up, and oil-immersed multi-plate disc brakes.
Cab Features: The cab is ROPS/FOPS certified and includes an analogue/digital display, air conditioning options, and a positively pressurized environment to prevent dust ingress. Noise levels inside the cab are maintained at 70 dBA.
Tyres and Attachments: A variety of tyre options are available, including Michelin 23.5R25 XHA (L3) tyres. The machine supports a wide range of attachments, which can be mounted directly or via a JCB quickhitch.
Hydraulics: The loader hydraulics feature a variable displacement piston pump with a load-sensing system for efficient power distribution. The system includes twin variable displacement piston pumps with a maximum flow of 163 l/min and pressures of 250 and 160 bar.
Loader Dimensions and Capacities: The standard bucket capacity is 3.5 m³, with a payload capacity of 8000 kg and a full turn tipping load of 12,992 kg. Dimensions vary based on the arm configuration, with reach and height specifications provided for both standard and high lift arms.
Bucket Selector: A bucket selector chart details material densities and fill factors for various materials, such as snow, peat, coal, and sand.
Additional Information: Includes standard and optional equipment details, such as loader control mechanisms, engine cooling features, transmission options, and cab configurations. Specifications are subject to change, and consulting a JCB dealer for specific application suitability is advised.
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Catalog excerpts

Wheeled Loading Shovel 457-1

Wheeled Loading Shovel 457 Operating Weight: 19,302kg Full turn tipping load: 12,992kg Standard Shovel Capacity: 3.5m³

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Wheeled Loading Shovel 457-2

MORE POWER, MORE TORQUE, MORE LIFT, LESS FUEL A quality process pages 4 – 5 Productive performance pages 6 – 7 Efficient by design pages 8 – 9 Comfortably superior pages 10 – 11 Low maintenance, high intervals pages 12 – 13 Drive safely page 14 LiveLink, knowledge is power page 15 Value added page 16 Specification pages 17 – 27 457 WHEELED LOADING SHOVEL

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Wheeled Loading Shovel 457-3

MORE POWER, MORE TORQUE, MORE LIFT, LESS FUEL 457 WHEELED LOADING SHOVEL

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Wheeled Loading Shovel 457-4

a quality Process We know that a wheeled loading shovel is a key part of the on-site process. That’s why the JCB 457 is built ON a foundation of quality and reliability. The processes we’ve used to design and manufacture the 457 will safeguard your working process, hour after hour, day after day. We use state-of-the-art manufacturing processes like robot machining, precision paint technology and innovative assembly techniques to achieve the very highest levels of quality. Finite element analysis and rig testing ensure superior structural strength and durability. Cold cell testing guarantees starting...

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Wheeled Loading Shovel 457-5

The articulation joint has a heavy-duty centre pin and oversized bush, as well as twin taper roller bearings on the bottom box joints. This can tolerate both vertical and horizontal loadings for durability and rigidity. Well articulated 4 The 457’s articulation joint has a heavy-duty box section – much stronger than a single plate with a boss. Steering rams are positioned high up and well protected from possible impact and site damage. 5 Hoses are neatly routed and clamped through the 457’s articulation joint, well away from any pinch points. Protecting ancillaries 6 Recessed rear lights are...

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Wheeled Loading Shovel 457-6

PRODUCTIVE PERFORMANCE The JCB 457 can perform great feats of productivity. With high breakout forces, it’s bucketloads more powerful than its competitors and our new rear chassis Layout provides 3.3% extra lift capacity than the previous model. POWER 200 The Cummins QSL 8.9 litre engine achieves high power (186kW, a 16% increase) and peak torque (1085NM, an 18% increase) at low revs for excellent response. The engine is Tier 4i/Stage 3b emissions compliant, using an exhaust aftertreatment system with particulate filter and oxidation catalyst. Engine productivity 1 A variable geometry turbocharger...

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Wheeled Loading Shovel 457-7

PRODUCTIVE pERFORMANCE Loading productivity (continued) Drivetrain productivity You can choose your ideal loader arm on a 457, with z-bar linkage (ZX) for high breakout applications or high torque (HT) for parallel lift and multiattachment use. 5 Choose a ZX high lift or HT super high lift option and you can use a 457 for higher loading height applications (hopper and lorry loading). The 457’s optional 5-speed transmission with torque convertor lock-up provides closer ratios for better acceleration, hill climbing and roading performance. The lock-up element eliminates losses from the torque converter...

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Wheeled Loading Shovel 457-8

EFFICIENT BY DESIGN The JCB 457 is designed to move more material for less. To achieve this, we’ve designed the engine, axles, driveline and hydraulics to work in harmony with each other, for ultimate efficiency. Our engine idle shutdown safely applies the brakes and turns the 457 off after a programmable amount of time. Automatic idle returns the 457’s engine to 700rpm after 30 secs of inactivity. 2 The 457’s Eco mode limits engine speed to 1800rpm and reduces power to 217hp for reduced fuel consumption. Productivity remains formidable. An efficient driveline 3 Our torque lock-up 5 speed transmission...

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Wheeled Loading Shovel 457-9

An efficient hydraulic system 5 A hydraulic cooling fan automatically reacts to ambient temperature and adjusts the 457’s fan speed to optimise cooling and reduce fuel consumption. This also lowers noise. 6 Unloaded spool valves in the valve block mean that arms lower under gravitational, not hydraulic force, reducing fuel consumption. JCB’s innovative variable displacement pumps feed a load-sensing valve block which only consumes power on demand, providing precise, efficient loader control. 457 WHEELED LOADING SHOVEL

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Wheeled Loading Shovel 457-10

COMFORTABLY SUPERIOR Keeping operators fresh and alert all day long results in increased safety and productivity. With that in mind, the 457’s 3m³ cab is roomy, easy to access, and quiet. It also has excellent visibility and intuitive to use ergonomic controls. In control 1 A tilting and telescopic steering column provides easy adjustment for maximum comfort. 2 A range of loader controls; multi-lever, joystick, or joystick with proportional auxiliary controls. 3 A stylish, modern central dash display combines analogue dials and a colour LCD screen – this can display machine health details, service...

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Wheeled Loading Shovel 457-11

COMFORTABLY SUPERIOR Exterior comforts 4 The 457 has air conditioning and automatic climate control options to create perfect working temperatures. 5 3 or 4 spool hydraulics and a quickhitch enable many attachments to be used easily for extra versatility. Internal noise is just 70dbA. The 457’s selectable loader arm detents mean operators can set loader arm height limitations, return to dig and float functions for improved safety and productivity. 7 JCB Smoothride load suspension limits shock loadings and therefore reduces material spillage and structural stress, as well as increasing operator...

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Wheeled Loading Shovel 457-12

LOW MAINTENANCE LONG INTERVALS A wheeled loading shovel needs to spend the maximum amount of time hard at work. We’ve designed the 457 to do just that, with LONG service intervals and quality components. Access all areas 1 Gain access to the engine bay and cooling pack areas easily with wide-opening gullwing doors. 2 The 457 has a large single faced cooling package for unrivalled quick, easy and safe cleaning 3 Ground level daily check and grease point access makes life easier and safer. Looking after itself 4 A 457’s electronic monitoring system relays machine condition giving real time alerts,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.