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DCC Screw steamer

DCC Screw steamer

DCC Screw steamer

Product catalog summary
Introduction
The JBT FTNON DCC Screw Steamer is a cutting-edge steaming technology designed to enhance energy efficiency in food processing. Utilizing Dynamic Cloud Control (DCC), it significantly reduces steam consumption by 30% to 90% compared to traditional steamers, leading to substantial savings in water and energy.

Advantages
  • Minimized steam and energy consumption.
  • Reduced retention time with a 100% steam environment.
  • Enhanced steaming efficiency and product yield.
  • Improved product appearance with less discoloration.
  • Decreased contaminated condensate water, easing wastewater system burdens.
  • No steam loss, eliminating the need for energy-intensive exhaust systems.

Product Applications
The screw type steam cookers are suitable for processing potatoes, vegetables, and fruits like apple sauce, red cabbage, and beetroots.

Functional Description
  • The system includes an infeed screw and a horizontal screw steamer, ensuring a constant product flow.
  • The infeed screw is enclosed in stainless steel with steam-resistant seals and safety grids.
  • The screw steamer features a rotating screw within an omega-shaped body, with steam injected at various points for optimal control.

Technical Specifications
  • Infeed screw dimensions range from 31” to 63” in diameter, with effective lengths from 189” to 228”.
  • Screw steamer dimensions range from 31” to 79” in diameter, with effective lengths from 118” to 394”.

Options and Safety Features
  • Insulation options for steam pipes to enhance safety.
  • Platform options for improved operator access.
  • Comprehensive control system with PLC and touch screen for process monitoring and adjustments.

Contact Information
JBT FTNON provides global support with offices in Europe, North America, and Asia Pacific. Contact details are provided for each region.

Conclusion
The JBT FTNON DCC Screw Steamer offers a highly efficient and customizable solution for food processing, ensuring compliance with international safety and hygiene standards.
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Catalog excerpts

DCC Screw steamer-1

FTNON DCC Screw Steamer Steaming… and saving energy with the DCC steam technology

 Open the catalog to page 1
DCC Screw steamer-2

JBT FTNON has a long tradition of producing blanchers and steamers. The company has introduced a revolutionary steaming technology, Dynamic Cloud Control that considerably improves the energy efficiency of steamers. Compared to conventional steamers, the exhaust of steam from the steamer is reduced to a minimum and considerable reductions on steam consumption, ranging from 30 up to 90%, are achieved. The related savings on water and energy consumption are really spectacular. Advantages The advantages of the DCC technology are: • Reduction of steam consumption and subsequent energy consumption...

 Open the catalog to page 2
DCC Screw steamer-3

Infeed height Inclination 40 degrees Drive 35” - 900 mm Contents infeed hopper ca. 40 US gallons - 150 litres Motor gearbox combination with frequency inverter Bearings upper side Bearings underside Sealing By means of a flange bearing By means of a flange bearing placed at a distance By means of VR sealing Technical specifications - Screw steamer DSS 080 31” / 800 mm EFFECTIVE LENGTH TOTAL LENGTH (Dimensions in inch are indicative) Sealing axle journals Gland packing Steam controls Hardware Drive Motor gearbox combination with frequency inverter MAIN BLOCK VALVE included (cast iron) STEAM FILTER...

 Open the catalog to page 3
DCC Screw steamer-4

4) Platform, open style To improve operator access, a platform is positioned on one or two sides of the screw steamer. The platform consists of a stainless steel 304 frame with an open glass fibre reinforced grating on top. The platform comes complete with railing and staircase. • Main power switch • Emergency stop (1 on the panel, 2 on machine) • VFD for the infeed screw • VFD for the steamer screw • Automatic steam control by PLC 5) Controls The control system is equipped with a PLC with touch screen. The touch screen is integrated into the control panel door and allows you to access the steamer...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.