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DCC Belt Steamer

DCC Belt Steamer

DCC Belt Steamer

Product catalog summary
Overview
The document provides a detailed description of the JBT FTNON DCC Belt Steamer, a technology designed to improve energy efficiency in steaming processes. It highlights the advantages of the Dynamic Cloud Control (DCC) system over conventional steamers, emphasizing energy savings and improved product quality.

Specifications
The DCC Belt Steamer operates at a temperature of approximately 98-100°C (208-212°F) using a balanced steam atmosphere. It features various infeed and outfeed systems, including single and double belt infeed, and options for straight, declined, or different room outfeed. The steamer is constructed with stainless steel components for hygiene and durability.

Procedures
The steaming process involves feeding the product onto a belt that transports it through the DCC chamber. The system automatically regulates steam based on product temperature and capacity, ensuring optimal heat transfer and minimal energy consumption. The design minimizes nutrient loss and waste water production.

Applications
The primary application of the DCC Belt Steamer is to extend the shelf life of food products while enhancing organoleptic properties such as taste and texture. It is suitable for vegetables, potatoes, herbs, fruits, fish, and meat. Additional applications include enzyme and bacteria inactivation, cooking time reduction, and product sanitization.

Advantages
The DCC technology offers several benefits, including reduced steam consumption (30-90% savings), minimal start-up time, automatic steam regulation, and reduced cleaning time due to its hygienic design. It also eliminates the need for exhaust systems and minimizes product color loss.

Technical Specifications
The steamer's effective width ranges from 1,000 mm to 2,000 mm, and its length from 3,000 mm to 10,000 mm. It includes a mesh wire belt with various options for different product types. The control system features a PLC with a touch screen for easy operation and monitoring.

Safety and Maintenance
The steamer is equipped with safety features such as a pull cord and emergency stops. Maintenance is facilitated by easy access to components and a pre-cleaning system for the belt.

Conclusion
The JBT FTNON DCC Belt Steamer represents a significant advancement in food steaming technology, offering energy efficiency, improved product quality, and operational flexibility. It is designed to meet international safety and hygiene standards, making it a valuable investment for food processing operations.
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Catalog excerpts

DCC Belt Steamer-1

FTNON DCC Belt Steamer Steaming and saving energy with the JBT FTNON DCC steam technology

 Open the catalog to page 1
DCC Belt Steamer-2

JBT FTNON DCC Belt Steamer JBT FTNON has a long tradition of producing blanchers and steamers. The JBT FTNON Dynamic Cloud Control (DCC) is a revolutionary steaming technology, that considerably improves the energy efficiency of steamers. Compared to conventional steamers, the exhaust of steam from the steamer is reduced to a minimum and considerable reductions on steam consumption, ranging from 30 up to 90%, are achieved. The related savings on water and energy consumption are really spectacular. Conventional steamers Most conventional steam cookers are adjusted to a temperature of 100° to 105°C...

 Open the catalog to page 2
DCC Belt Steamer-3

JBT FTNON DCC Belt Steamer Type of Belt Steamers Infeed Single belt infeed Straight belt outfeed Double belt infeed Declined belt outfeed Pump infeed Different room outfeed (low / high care) All infeed and outfeed types can be combined

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DCC Belt Steamer-4

Infeed section The product is fed onto the belt of the steamer. The infeed system should ensure an evenly spread product layer over the whole width of the belt. Following infeed systems are possible: • Single belt infeed • Double belt infeed • Pump infeed Single belt infeed With this infeed system a single belt runs through the complete DCC steamer. The belt starts at an optimum infeed level, and runs upwards into the steaming chamber. From this point the belt runs horizontally to the outfeed. With this construction, there is no transfer point which could create product spillage or product damage....

 Open the catalog to page 4
DCC Belt Steamer-5

JBT FTNON DCC Belt Steamer Protection steam line, behind screen Straight belt outfeed The steam system is protected by SS304 perforated plates, which are mounted around the steam street with the help of distance pins. With this outfeed the belt from the DCC chamber runs straight into the outfeed chute. A scraper cleans the belt. The outfeed section is connected to the liftable hood from the DCC chamber. Collection of condensate Condensate which occurs during the process is collected at the bottom of the DCC chamber and is fed to the drain. Condensate from the hood is guided to the side and fed...

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DCC Belt Steamer-6

Products suitable for steaming Vegetables - cauliflower, broccoli, bell peppers, green peas, zucchini, carrots etc. • Potatoes - whole, sliced and sweet potatoes • Herbs - (pre-cut) basil, parsley etc. • Fruit - sanitizing tropical fruits • Fish - tuna filet • Meat - meat balls, burgers Technical specifications Effective width Steam chamber It is possible to choose an effective width of the Steam chamber of 1,000 mm / 39”, 1,500 mm / 59” or 2,000 mm / 79”. Effective length Steam chamber It is possible to choose an effective length of the Steam chamber of 3,000 mm / 118” to 10,000 mm / 394”. Belt...

 Open the catalog to page 6
DCC Belt Steamer-7

JBT FTNON DCC Belt Steamer The control system is equipped with a PLC with touch screen. The touch screen is integrated into the control panel door and allows to access the steamer settings. The actual process parameters are displayed on screen. All cables runs through stainless steel rings to avoid unnoticed debris accumulation. Safety pull cord along both sides of the steamer. Air movement will disturb the steam cloud and therefore the steaming process. This means that air movement around the machine should be eliminated. Otherwise it is not possible to guarantee the steaming process. • Main...

 Open the catalog to page 7
DCC Belt Steamer-8

JBT’s greatest value in PRoCARE® services comes from preventing unexpected costs through smart, purposeful, and timely maintenance based on unmatched knowledge and expertise. PRoCARE service packages are offered as a maintenance agreement in various service levels, depending on your production and cost management requirements. JBT LIQUID FOODS FRESH PRODUCE TECHNOLOGIES   |  FRESH-CUT, ROBOTICS, STEAMING   |  FRUIT AND VEGETABLE PROCESSING   |  SECONDARY PROCESSING   |  ASEPTIC SYSTEMS   | FILLING AND CLOSING   |   IN-CONTAINER STERILIZING   |  HIGH-PRESSURE PROCESSING   |  POWDER PROCESSING...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.