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AsepTec® Linear Filler

AsepTec® Linear Filler

AsepTec® Linear Filler

Product catalog summary
Overview
The AsepTec® Linear Filler is an advanced aseptic filling system designed for flexibility and efficiency. It features a compact design with a patented laminar airflow system that ensures aseptic conditions without mechanical disturbances. The system can handle up to 30,000 bottles per hour and allows for quick changes in container size or product without requiring intermediate sterilization.

Technical Specifications
The filler supports various configurations with capacities ranging from 9,400 to 30,000 bottles per hour, depending on the setup. It can handle both high and low viscosity products, including those with solids. The system uses a unique air management system combining overpressure and downward flow to maintain sterility.

Innovative Features
The AsepTec filler includes an aseptic screw cap module approved by the FDA for PET and HDPE bottles. It offers long production runs of over 100 hours between sterilization and cleaning cycles. The system's flexibility allows for aseptic changeovers on-the-fly, accommodating different product viscosities and sizes.

Air Management System
The air management system renews the air volume multiple times per minute in the aseptic zone, using low-pressure air supplied by fans and HEPA filters. This design prevents recontamination and maintains a constant temperature to avoid product drying.

FDA Approval and Support
JBT provides comprehensive support for aseptic processing, including compliance audits, process design, and FDA filing support. The AsepTec filler is the first with an aseptic screw cap module approved for both PET and HDPE bottles.

Maintenance and Support
JBT offers PRoCARE® services to prevent unexpected costs through timely maintenance. Service packages are tailored to production and cost management needs.

Contact Information
JBT has a global presence with contact details provided for various regions including Europe, North America, Latin America, South Africa, and Asia Pacific.
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Catalog excerpts

AsepTec® Linear Filler-1

AsepTec® Linear Filler The flexible linear filler for complete aseptic peace-of-mind

 Open the catalog to page 1
AsepTec® Linear Filler-2

JBT AsepTec® Linear Filler AsepTec® Linear Fillers handle high and low viscosity products as well as products containing solids. Our AsepTec® filler is an advanced linear filler offering maximum flexibility within a small footprint. The small aseptic area and patented laminar down-force airflow system give perfect control over conditions throughout the entire operation. The aseptic zone has no moving mechanical components, ruling out the need to disturb aseptic conditions when making adjustments. AsepTec linear fillers have a capacity of up to 30,000 bottles per hour. You can change the container...

 Open the catalog to page 2
AsepTec® Linear Filler-3

JBT AsepTec® Linear Filler Unique air management system The combination of a very small aseptic zone and the special JBT provides advanced world-wide process authority and validation services in support of aseptic processing and filling technologies. Services include compliance/regulatory audits, aseptic thermal process design, validation of low-acid aseptic filler technologies, and complete FDA-product filing support. air distribution system is the most important innovation in the AsepTec linear filler. The principle is based on a unique combination of overpressure and downward flow force. The...

 Open the catalog to page 3
AsepTec® Linear Filler-4

The art of filling AsepTec fillers are based on flow meter technology for high accuracy (and thus minimum product give-away) and impressive reliability. The flow meters and valves are located outside the aseptic area to minimize the size of the area where sterility needs to be maintained. The filling process can be divided into two stages to combine high speed with high accuracy. The filler nozzles are based on the proven JBT Dolphin design and can handle products containing fibers or small particles without dripping. Dedicated nozzles are available for products containing larger solids. This...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.