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Precision Tools

Precision Tools
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Precision Tools

Product catalog summary
Introduction
Johs. Boss GmbH & Co. KG (JBO) is a renowned German manufacturer specializing in precision tools for thread manufacturing and testing, with a history spanning six generations.
Product Range
JBO offers a diverse array of products including thread milling cutters, combination tools, high-performance thread cutting and rolling dies, and precision thread gauges. These products adhere to various threading standards such as M, MF, MJ, G, Rc, R, Pg, UNC, UNF, UN, UNJF, NPT, and NPTF.
Technical Advice and Customer Service
JBO provides technical support and customer service from 7:30 am to 5:00 pm, with same-day dispatch for urgent orders received by 3 pm. They offer on-site services to optimize machining and testing solutions.
Company History
Founded in 1849, JBO initially produced precision scales and later expanded to thread cutting tools. The company has grown its production capabilities and international presence, serving over 60 markets worldwide.
Manufacturing Excellence
JBO emphasizes precision manufacturing with a standard tolerance of 0.005 mm, aiming for 0.003 mm. They develop machinery in-house to maintain high production standards.
Commitment to Innovation
JBO's success is driven by innovation, quality, and customer-centric solutions, continuously expanding its facilities to meet market demands.
Conclusion
JBO remains a leader in the precision tools industry, blending tradition with modern innovation.
Overview
JBO is a market leader in threading tools and automation components, offering a comprehensive stock of 22,000 thread dimensions and tolerances. They have over 100 years of experience in manufacturing tools for thread production.
Product Specifications
JBO provides a wide range of threading tools and precision thread gauges, designed for both complex automation systems and manual workstations.
Automation Components
JBO's rotary and linear units enhance automation, with features like smooth operation, high resilience, and minimal maintenance.
Services
JBO offers regrinding, tipping of worn tools, DAkkS-accredited calibration, and software for thread milling programs, along with on-site implementation and training.
Development and Custom Solutions
JBO collaborates with clients to develop special tools, offering feasibility studies and cutting force calculations.
Advantages of JBO
JBO ensures high accuracy and safety through validated processes, offering DAkkS calibration with internationally recognized certificates.
Case Studies
Examples include efficient threading solutions for crashbox production using solid carbide thread milling cutters.
Thread Testing
JBO provides quick and easy testing of thread function and interchangeability using GO thread ring gauges.
Production Examples
JBO demonstrates efficient machining processes for various workpieces, improving surface quality and reducing costs.
Inspection and Testing
JBO offers tools like coaxiality plug gauges and MultiCheck Digital for efficient inspection operations.
Tool and Material Details
JBO specifies tools and materials for different workpieces, focusing on reducing machining times and improving quality.
Optional Cutter Modifications
JBO offers modifications for thread milling cutters to enhance functionality, such as chamfering and spot facing.
JBOtronic Software
The software aids in creating thread milling programs, supporting standard and non-standard threads.
General Advantages of Thread Milling
Thread milling offers adjustable tolerance classes, reduced power requirements, and high-quality surface finishes.
Special Advantages of Specific Cutter Types
JBO provides various cutter types with specific advantages for productivity and material compatibility.
Operation Sequences for Thread Milling Cutters
The document outlines operation sequences for different cutter types, including those with chamfering capability.
Specifications and Calculations
Includes tables for drilled hole diameters and calculation examples for bore diameters.
Troubleshooting
Addresses common issues like chattering and tool breakage with solutions.
Application Recommendations and Cutting Data
Provides suitability ratings and cutting data for different materials.
Specifications and Ordering Information
Details specifications for solid carbide and indexable thread milling cutters, including configurations and coatings.
Combination Tools Overview
Details on combination tools with internal cooling systems and indexable inserts for specific applications.
Cutting Materials
JBO uses materials like PCD, CVD-D, and PcBN for high-performance cutting tools.
Manufacturing and Customization
JBO offers custom tool solutions with cutting-edge technology and flexibility in production.
Project Planning
JBO provides comprehensive project planning for machining tasks, ensuring tailored solutions.
REVOLUTION Face Milling Cutter
Features a unique clamping system for easy renewal of cutting edges and environmental benefits.
PCD-PF and PCD-PF Eco Series
Manufactured using laser technology for excellent surface quality and long tool life.
General Information
JBO is a leading manufacturer of precision thread cutting dies, offering high precision and cost-effectiveness.
High Performance Thread Cutting Dies
Designed for efficient machining with features like enlarged clearance holes.
High-tech Carbide Thread Cutting Dies
Offer advantages in cutting speed and tool life for materials like brass and bronze.
Coating for Thread Cutting Dies
Coated dies enhance performance and surface finish, with advisory services for optimization.
Special Client-Specific Thread Cutting Dies
JBO offers customized solutions for specific client needs.
Technical Information
Provides specifications and recommendations for various thread types.
Application Recommendations and Cutting Data
Guidelines for optimal use of thread cutting dies.
Bolt Diameter Tolerances for External Threads
Specifications for bolt diameter tolerances ensure precision in thread cutting applications.
Coating Specifications
Discusses various coatings for different materials, with recommendations for specific applications.
Thread Cutting Dies
JBO develops special client-specific dies efficiently, with various forms and specifications.
Technical Specifications
Details on dimensions, tolerances, and preparation of workpieces.
Application Recommendations
Guidelines for cutting speeds and fluids for various materials.
ISO Metric Bolt Diameter Tolerances
Guide values for bolt preparation with specific tolerances.
Specifications and Customization
Thread gauges and inspection machine mountings can be customized according to customer needs.
Measurement Tools
Describes various gauges for measuring internal and external threads.
Special Features
Some gauges have features like DLC coating and tapered designs for specific checks.
MultiCheck System
Offers advantages like reduced gauging cycle time and reliable digital readings.
eMultiCheck System
Automates the testing process with features like constant torque application.
Testing Procedures
Outlines procedures for testing cylindrical internal and external threads.
Specifications and Pricing
Provides detailed specifications and pricing for precision thread gauges.
Calibration Certificates
Options for JBO calibration certificates with different levels of inspection detail.
Inspection Procedures
Details inspection procedures for thread gauges.
Pricing Information
Prices for various thread types and dimensions, with surcharges for specific threads.
Standards and Guidelines
References standards for ISO metric threads, ensuring compliance with industry norms.
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Catalog excerpts

Precision Tools-1

Präzisionswerkzeuge „Made in Germany“ Precision Tools G BSW BSF R, Pg MF-EL UNC, UNF UNEF UN, UNS UNJC UNJF NPT NPTF Tr

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Precision Tools-2

UNC, UNF UNEF UN, UNS UNJC UNJF

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Precision Tools-3

Geschäftsleitung Management Melanie Boss, Heinz Boss Partnerschaft „Made in Germany” Willkommen bei einem der weltweit führenden Anbieter von Präzisionswerkzeugen für die Herstellung und Prüfung von Gewinden. Welcome to one of the world’s leading providers of precision tools for manufacturing and checking threads. G BSW BSF R, Pg MF-EL UNC, UNF UNEF UN, UNS UNJC UNJF

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Precision Tools-4

Johs. Boss GmbH & Co. KG Präzisionswerkzeugfabrik Precision Tool Manufacturer Johannes-Boss-Straße 9 72461 Albstadt (Onstmettingen) Germany Tel. +49 7432 9087 0 Fax +49 7432 9087 60 [email protected] www.johs-boss.de A81 Ausfahrt / Exit Empfingen Deutschland Germany B27 Ausfahrt / Exit Albstadt-Nord Burg / Castle Hohenzollern G BSW BSF R, Pg MF-EL UNC, UNF UNEF UN, UNS UNJC UNJF NPT NPTF Tr EG Burg Hohenzollern Genda voluptat quis sapisci que consequam nonsequi ut mos post, sa dis aut fuga. Castle Hohenzollern Genda voluptat quis sapisci que mosam recepro mint, ento odita post, sa dis aut...

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Precision Tools-5

Anfragen / Bestellungen / Fragen zur Lieferung Inquiries / Orders / Matters concerning delivery [email protected] www.johs-boss.de Technische Beratung Technical advice Gewindefräser Thread Milling Cutters Glockengewindefräser, Kombinationswerkzeuge Shell Type Thread Milling Cutters, Combination Tools PKD-, CVD-D-, PcBN-Werkzeuge PCD, CVD-D, PcBN Tools Schneideisen High Performance Thread Cutting Dies Gewinderolleisen Thread Rolling Dies Gewindelehren Thread Gauges Lieferung „Heute“ Shipment "today“ JBO von 7:30 – 17:00 Uhr JBO customer service from 7:30 am to 5:00 pm Aufträge, die bis 15:00...

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Precision Tools-6

UNC, UNF UNEF UN, UNS UNJC UNJF

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Precision Tools-7

Gewindefräser Thread Milling Cutters Glockengewindefräser Kombinationswerkzeuge Shell Type Thread Milling Cutters Combination Tools PKD-, CVD-D-, PcBN-Werkzeuge PCD, CVD-D, PcBN Tools Hochleistungs-Schneideisen High Performance Thread Cutting Dies Hochleistungs-Gewinderolleisen High Performance Thread Rolling Dies Präzisions-Gewindelehren Precision Thread Gauges UNC, UNF UNEF UN, UNS UNJC UNJF NPT NPTF Tr EG

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Precision Tools-8

Kann es ein schöneres Symbol geben für ein Unternehmen, das seit 6 Generationen in die Zukunft denkt? G BSW BSF R, Pg MF-EL UNC, UNF UNEF UN, UNS UNJC UNJF NPT NPTF Tr EG Can there be a better symbol for a company that has been working in a future-oriented manner for six generations?

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Precision Tools-9

Gewinde Filetage G BSW BSF R, Pg MF-EL UNC, UNF UNEF UN, UNS UNJC UNJF NPT NPTF Tr EG

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Precision Tools-10

175 Jahre JBO: „Eine Erfolgsgeschichte mit Präzision und Gewinden“ 175 years JBO: “A success story with precision and threads“ Werkstatt in der Wilhelmstraße, etwa um 1889 workshop in the Wilhelm street, approx. 1889 Johannes Boss gründete eine feinmechanische Werkstatt für den Bau von Präzisionswaagen. In den folgenden Jahrzehnten kamen Pillenmaschinen und andere Präzisionsinstrumente für Apotheker hinzu. Das Unter nehmen wuchs, baute eine wei tere Fabrik in Onstmettingen und wandelte sich gegen Ende des Jahrhunderts von einem Hand werksbetrieb zu einem industriell geführten Unternehmen. Der...

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Precision Tools-11

Firmengründer Johannes Boss (Bild), Heinz Boss (5. Generation), Melanie Boss (6. Generation) und dazwischen die 7. Generation Svenja. Neubau 1904 new building 1904 Katalog etwa um 1952 catalogue approx. 1952 Company founder Johannes Boss (picture), Heinz Boss (5th generation), Melanie Boss (6th generation) and between the 7th generation Svenja. Ausdehnung des Kompetenzfeldes „Gewinde“. Ein umfassendes Gewindelehren-Sortiment wurde in das Produktions- und Verkaufs programm aufgenommen. Linear– und Dreheinheiten, die seit den 60er Jahren, in der Automations abteilung, für die eigene Rationa lisierung...

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Precision Tools-12

Wer Schnelligkeit, Flexibilität und Präzision verbinden will, braucht Wissen, Ideen – und die richtige Unternehmensgröße. If you want to connect speed with flexibility and precision, you need experience and ideas – and a company of the appropriate size. G BSW BSF R, Pg MF-EL UNC, UNF UNEF UN, UNS UNJC UNJF NPT NPTF

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Precision Tools-13

JBO - Partnerschaft „Made in Germany“. Wie wird man zu einem der weltweit führenden Anbieter von Präzisionswerkzeugen für die Herstellung und Prüfung von Gewinden? Für JBO ist die Antwort klar: Man wird es, indem man die Wünsche und Herausforderungen seiner Kunden zu seinen eigenen macht. Indem man sich frühzeitig an den Markterfordernissen orientiert und Innovation als Chance begreift. Indem man Qualität systematisch plant und mit Leidenschaft neue Lösungen entwickelt. Bei JBO handeln wir mittlerweile in sechster Generation nach diesen Leitsätzen. Unser Erfolg beruht zudem auf dem Bekenntnis...

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Precision Tools-14

Präzision in der Fertigung Precision manufacturing 1849 begannen wir in Albstadt mit der Fertigung unserer hochpräzisen Produkte, deren Spektrum im 1. Weltkrieg um Gewindeschneideisen und 1937 um Gewindefräser erweitert wurde. Seit 1985 fertigen wir auch Gewindelehren. Wir fertigen auf Maschinen, die wir in großem Umfang, beginnend 1958, im eigenen Hause entwickelt haben. In 1849, we began manufacturing our high-precision products in Albstadt. During World War  I, we added thread cutting dies to our range, and in 1937, thread milling cutters. Since 1985, we have also been manufacturing thread...

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Precision Tools-15

Mit unserem umfassenden Lager, das Ihnen die 22.000 gängigsten Gewindeabmessungen und -toleranzen an Gewindeschneideisen und Gewinde lehren bietet, sind wir Marktführer. We are the market leader with our comprehensive stock, which offers you the 22,000 most common thread dimensions and tolerances of threading dies and thread gauges. 10.000 verschiedene Schneideisen auf Lager different thread cutting dies in stock 10.000 verschiedene Gewindelehren auf Lager different thread gauges in stock verschiedene Bohr-/Gewindefräser auf Lager different (drill) thread milling cutters in stock G BSW BSF R,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.