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TQ and TV Series VANE PUMPS

TQ and TV Series  VANE PUMPS
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TQ and TV Series VANE PUMPS

Product catalog summary
Overview: The document details the TQ/TV series of thru-drive hydraulic vane pumps, highlighting their space-saving design and cost efficiency by eliminating the need for double shaft extension electric motors. These pumps allow for flexible circuit design by coupling with other pump types on a single input drive.
Specifications: The TQ series features a ten vane pump for applications with sudden pressure peaks, while the TV series has a twelve vane pump for low noise requirements. Key specifications include geometric displacement, rated capacity, maximum pressure, and speed range.
Technical Characteristics: Suitable for use with mineral oils and phosphate ester-based fluids, these pumps operate within a viscosity range of 13 to 860 cSt. Filtration requirements are specified, and the operating temperature range is from -10°C to +70°C, with recommended temperatures between +30°C and +60°C.
Model Variants: Various single pump models (TQ02, TQ04, TQ05) are detailed, each with specific displacements and capacities. Technical characteristics such as geometric displacement, rated capacity at different RPMs, maximum pressure, and speed range are provided.
Installation and Configuration: The document specifies installation dimensions, weight, and rear mounting options, along with shaft options, adapter plate orientations, and port orientations. A model code breakdown assists in identifying specific pump configurations.
Operating Instructions: Graphs and tables guide users in adjusting maximum speed based on intake pipe pressure and hydraulic fluid type. Torque specifications for various components and details on coupling and adapter kits are included.
General Description: The pumps are fixed displacement vane pumps, hydraulically balanced, with capacity determined by the cartridge type and rotation speed. They offer five displacements ranging from 164 to 230 l/min at 1200 rpm and 7 bar.
Operating Data: Graphs for maximum speed and pressure adjustments based on hydraulic fluid type and intake pipe pressure are provided, along with sound level data at different speeds.
Installation and Maintenance: Instructions cover mounting and drive connections, hydraulic circuit setup, filtration, and tank positioning. Emphasis is placed on pressure relief valves, proper filtration, and maintaining fluid levels to prevent air entrainment.
Start-up and Cold Starting: The start-up procedure involves priming the pump and ensuring no air bubbles remain in the system. Cold starting requires moderate speed and pressure until the system reaches optimal temperature.
Company Overview: jbj Techniques Limited offers a wide range of mechanical drive and transmission solutions, including design engineering, product supply, and after-sales service. The company provides a comprehensive selection of couplings, gearboxes, pumps, and other fluid power accessories.
Additional Specifications: Operational parameters include a pressure range of 14.7 psi, fluid viscosity between 10 to 65 cSt, and ambient temperatures from +30°C to +50°C. Minimum operational speed is generally 400 rpm, with potential for lower speeds under specific configurations and temperatures.
Mounting and Drive Connections: For pumps with keyed shafts, axial coupling with a flexible coupling is required. For splined shafts, the female spline must be hardened and free to float, with specific clearance and angular misalignment limits.
Hydraulic Circuit: A pressure relief valve should be installed to prevent exceeding maximum pressure. Inlet line tubing should allow fluid velocity between 0.5 and 1.9 m/sec, and the inlet line must be hermetically sealed to prevent air entrainment.
Filtration: The inlet line filter must exceed the pump's maximum flow rate, with a bypass recommended for cold starts. Regular maintenance of filter elements is crucial.
Tank: The reservoir should ideally be above the pump, with the return line opening below the fluid's minimum level. Baffles can help prevent air bubble issues.
Start-up Procedure: Initial start-up involves filling the pump and inlet line with fluid, starting the motor at low speed, and ensuring outlet pressure increases slightly. Cold starting requires moderate speed and pressure until the circuit reaches the correct temperature.
Vertical Installation: Vertical installation is not recommended unless the circuit can fill the pump completely before each start.
Company Information: jbj Techniques Limited is ISO certified and offers ATEX certified products. Contact information and location details are provided.
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Catalog excerpts

TQ and TV Series  VANE PUMPS-1

TQ & TV Series VANE PUMPS

 Open the catalog to page 1
TQ and TV Series  VANE PUMPS-2

THRU-DRIVE HYDRAULIC VANE PUMPS “TQ/TV” SERIES Thru-drive pumps save installation space and cost by eliminating double shaft extension electric motors or by reducing the number of motors and drive couplings. Furthermore thru-drive models provide valuable circuit design flexibility, such as having the vane pump coupled with other types of pumps, both fixed and variable displacement, on a single input drive. The B&C thru-drive pumps are available in TQ and TV versions. The ten vane TQ type is particularly suitable for applications subject to sudden peaks of pressure, while the twelve vane TV model...

 Open the catalog to page 2
TQ and TV Series  VANE PUMPS-4

General description Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 47 to 79 L/min (from 12 to 21 gpm) at 1200 rpm and 7 bar. Technical characteristics Cartridge model Geometric displacement Maximum pressure For detailed technical informations please refer to BQ Series catalogue Hydraulic fluids: mineral oils, phosphate ester based fluids. Viscosity range (with mineral oil): from 13 to 860 cSt. (13 to 54 cSt. recommended). Filtration: for the inlet...

 Open the catalog to page 4
TQ and TV Series  VANE PUMPS-5

Main operating data max pressure / hydraulic fluid Antiwear industrial Syntetic fire resistant fluid peak pres. (0,5 sec.max) max Speed / hydraulic fluid (with 0 barm the intake pipe) Antiwear industrial Syntetic fire resistant fluid If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. max speed / intake pipe pressure intake pipe pressure (BAR)

 Open the catalog to page 5
TQ and TV Series  VANE PUMPS-6

Installation dimensions mm (inches) Rear mountings mm (inches) Different types of coupling with other pumps are also available. Please contact ourTechnical Dept.

 Open the catalog to page 6
TQ and TV Series  VANE PUMPS-7

Model code breakdown Pump series Pump type Rear mounting Cartridge type Outlet port positions (outlet viewed from adapter side) B = Outlet 90° CCW from inlet C = Outlet in line with inlet D = Outlet 90° CW from inlet Shaft options (omit with standard seals and D = standard seals and double F = seals and double shaft-seals (viewed from shaft end) L = left hand rotation CCW (omit if CW) Adapter orientation (viewed from adapter side) A = Rotate 45° CW with respect SAE A to pump mounting flange B = Rotate 45° CCW with respect to pump mounting flange A = In line with pump B = Rotate 90° with respect...

 Open the catalog to page 7
TQ and TV Series  VANE PUMPS-8

Adapter plate Inlet body PART NO. Adapter seal kit Type NBR NBR FPM FPM PART NO. Tipo M8020060 primary in NBR M8020065 primary in FPM M8020061 secondary in NBR M8020066 secondary in FPM Shaft seal For “Pump seal kit” part no. refer to BQ Series technical catalogue Pump Model Adapter plate Model Coupling Seeger Coupling kit Id. codes of pump components

 Open the catalog to page 8
TQ and TV Series  VANE PUMPS-9

General description Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 80 to 140 l/min(from 21 to 38 gpm) at 1200 rpm and 7 bar. Technical characteristics Cartridge model Geometric displacement Maximum pressure For detailed technical informations please refer to BQ Series catalogue Hydraulic fluids: mineral oils, phosphate ester based fluids. Viscosity range (with mineral oil): from 13 to 860 cSt. (13 to 54 cSt. recommended). Filtration: for the inlet...

 Open the catalog to page 9
TQ and TV Series  VANE PUMPS-10

single pump TQ04 Main operating data max pressure / hydraulic fluid 0 Antiwear industrial hydraulic oil Syntetic fire resistant fluid max pres. peak pres. (0,5 sec.max) max speed / hydraulic fluid (with 0 bar in the intake pipe) 2500 Syntetic fire resistant fluid cart. 21, 25, 30 If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. max speed / intake pipe pressure -2,9 % correction factor for the max speed intake pipe pressure (BAR)

 Open the catalog to page 10
TQ and TV Series  VANE PUMPS-11

Installation dimensions mm (inches) Rear mountings mm (inches) Different types of coupling with other pumps are also available. Please contact our Technical Dept.

 Open the catalog to page 11
TQ and TV Series  VANE PUMPS-12

Model code breakdown Pump series Pump type Rear mounting Cartridge type Outlet port positions (outlet viewed from adapter side) B = Outlet 90° CCW from inlet C = Outlet in line with inlet D = Outlet 90° CW from inlet (omit with standard seals and D = standard seals and double F = seals and double shaft-seals (viewed from shaft end) L = left hand rotation CCW (omit if CW) Adapter orientation (viewed from adapter side) A = Rotate 45° CW with respect SAE A to pump mounting flange B = Rotate 45° CCW with respect to pump mounting flange Shaft options A = In line with pump mounting flange B = Rotate...

 Open the catalog to page 12
TQ and TV Series  VANE PUMPS-13

Adapter plate Adapter plate Inlet body Pump Model Shaft seal PART NO. Type M8040190 primary in NBR M8040195 primary in FPM M8040191 secondary in NBR M8040196 secondary in FPM For “Pump seal kit” part no. refer to BQ Series technical catalogue Model Coupling Seeger Coupling kit Adapter plate Id. codes of pump components

 Open the catalog to page 13
TQ and TV Series  VANE PUMPS-14

General description Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 164 to 230 l/min (from 42 to 60 gpm) at 1200 rpm and 7 bar. Technical characteristics Cartridge model Geometric displacement Maximum pressure For detailed technical informations please refer to BQ Series catalogue Hydraulic fluids: mineral oils, phosphate ester based fluids. Viscosity range (with mineral oil): from 13 to 860 cSt. (13 to 54 cSt. recommended). Filtration: for the inlet...

 Open the catalog to page 14
TQ and TV Series  VANE PUMPS-15

Main operating data max pressure / hydraulic fluid Antiwear industrial Syntetic fire resistant fluid peak pres. (0,5 sec.max) max Speed / hydraulic fluid (with 0 bar in the intake pipe) Antiwear industrial Syntetic fire resistant fluid If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. max speed / intake pipe pressure intake pipe pressure (BAR)

 Open the catalog to page 15

All Jbj Techniques Limited catalogs and technical brochures

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