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Pump_Drives~Splitter_Gearboxes_from_jbj_Techniques_Limited

Pump_Drives~Splitter_Gearboxes_from_jbj_Techniques_Limited
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Pump_Drives~Splitter_Gearboxes_from_jbj_Techniques_Limited

Product catalog summary
Pump Drive Introduction: This section introduces pump drives capable of driving single or multiple pumps from a single prime mover. It highlights compatibility with SAE standard diesel engines and the availability of cooling systems for enhanced continuous operation.
Coupling / Adaptor Details: Details on coupling and adaptors are provided, emphasizing flexibility in bellhousing and coupling arrangements for various engine types, including non-SAE standard applications.
BDP, BDSP & PFMP 50 Clutches: The section outlines clutches with hydraulic pump adaptors, stressing the importance of selecting the right adaptor for compatibility with different pump drive units.
Application Examples: Four typical mounting applications are illustrated, highlighting the importance of correct mounting and advising consultation with the technical department for unique applications.
Pump Adaptor Dimensions: Dimensions are provided to ensure compatibility with various engine and pump configurations.
Components Mounting Pump Drives To Electric Motors: This section details the components required for proper alignment and operation when mounting pump drives to electric motors.
Maximum Permissible Input Power: A table is provided to determine cooling system needs based on duty cycle and ambient temperatures.
Oil and Lubrication: Emphasizes the importance of using the correct oil type and maintaining proper oil levels, recommending initial and regular oil changes for optimal performance.
Technical Data: Details technical specifications such as input/output speed ratios, maximum torque, and speed, including selection criteria for pump drives based on torque requirements and service factors.
Cooling: Provides guidance on cooling requirements, recommending monitoring oil temperatures during initial operation to prevent overheating.
Overview: The document provides a comprehensive guide on selecting appropriate pump drives and PTO units, covering thermal limits, cooling requirements, input speed, torque, and service factors.
Specifications: Outlines thermal limits of gearboxes under various conditions and provides a formula for calculating required cooling.
Procedures: Details steps for selecting a pump drive, emphasizing compatibility with the pump's direction of rotation and the prime mover's input speed and torque.
Standards and Recommendations: Advises maintaining gearbox temperatures below specified limits for synthetic and mineral oils and recommends service factors based on application duty.
Additional Considerations: Discusses factors like prime mover type, machine inertia, peak torque requirements, and clutch engagements per hour, including the use of splitter gearboxes.
Conclusion: Selecting the right pump drive and PTO involves careful consideration to ensure efficient operation and longevity, serving as a guide to avoid common pitfalls.
Overview: jbj Techniques Limited specializes in high-quality products for mechanical power transmission and fluid power sectors, offering technical advice, manufacturing, and after-sales support.
Product Specifications:
  • HP1200 Clutch: An oil-filled, multiple disc, hydraulically-actuated clutch for heavy-duty applications, featuring advanced control systems.
  • HPTO Series: Compact power take-offs with hydraulically-operated clutches, suitable for applications like stone crushers and marine drives.
  • PFI Series: Power take-offs with integral bi-directional oil pumps, designed for direct engine mounting or compact applications.
  • RC and RO Series: Remote control and over-centre clutches with hydraulic or pneumatic actuation, featuring advanced controls.
  • Pneumatic Clutches: Designed for dependability and low installation costs, available in sizes up to SAE 42.
  • Mechanical PTOs: Ideal for basic actuation installations, available in sizes up to SAE 21.
Company Expertise: jbj Techniques is recognized for expertise in hydraulic and mechanical transmission systems, offering a complete service from product specification to system design and certification.
Certifications: jbj Techniques Limited is ISO certified and complies with ATEX directive 94/9/EC requirements, ensuring adherence to international standards.
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Catalog excerpts

Pump_Drives~Splitter_Gearboxes_from_jbj_Techniques_Limited-1

PUMP DRIVES Quality Products for Mechanical & Fluid Power

 Open the catalog to page 1
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Pump Drives Pump Drive Introduction Coupling / Adaptor Details BDP, BDSP & PFMP 50 Clutches Application Examples Pump Adaptor Dimensions Pump Adaptor with Clutch PFI 60 Pump Adaptor with Clutch PFI 120 Components Mounting Pump Drives To Electric Motors Maximum Permissible Input Power AM 216-220 320-330 Engine Mounting Components AM 230-232 345-450 640/8 Engine Mounting Components

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Pump Drives Each output maximum torque M2 (Nm) - Is the maximum torque that can be transmitted by each output port. The pump drives range of equipment allows a single or a Maximum speed N1 (RPM) - Is the maximum speed of the multiple of pumps to be driven from a single prime mover. input shaft. Single pump drives allow a pump to be close coupled to a diesel engine that has a flywheel and flywheel housing in Moment of inertia J (Kg/m²) - Is referred to the input shaft accordance with SAE standards (non standard can also be and is calculated in accordance with ISO standards. accommodated). Supplied...

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80°C for mineral oil. For types AM 220, 230, 232, 330, 345, 365 and 450 a cooling system is readily available. This comprises of an oil circulation pump that is driven from the pump side of the input shaft together with either a water/oil or an air/oil heat exchanger. Such a system allows for a higher continuous working power to be used. DIESEL ENGINE CONNECTION For diesel engine driven applications the pump drives can be supplied complete with all adaption kits for close coupling to engines that have flywheel and flywheel housings conforming to SAE standards. See dimensioned table on page 12 for...

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Pump Drives Coupling/Housing Details Coupling details Housing details Torque Capacity

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Pump Drives Hydraulic Pump Adaptors Below are examples of our adaptors specially produced to facilitate pump mountings in situations where SAE standard close coupling format is not available. This bellhousing and coupling arrangement is typical of a wide variety offered for small industrial petrol and diesel engines. Intended for engines with output shaft, these mounting kits are capable of accommodating many types of hydraulic pump. The petrol/diesel engine coupling assembly illustrated is composed of interchangeable hub components common to our other adaptors. Above is one of our front mounting...

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Pump Drives BD, BDS and PFI clutches are available with hydraulic pump adator in place of output shaft on models BDP, BDSP and PFI P. The pump adaptors take the same form offered on the type AM multiple pump drive units, but the selection of adaptors may be restricted according to the clutch and pump combination planned. Further details are available from jbj Technical Department, telephone: 01737 767493 or email: [email protected] Technical Data Hydraulic Pump Adaptor Details Many other types of pumps may be accommodated. Details available on request All other data as per standard BD and BDS units....

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Pump Drives Gearbox Application Examples Thepumpdrivemustbemounted thecorrect in manorsuitable theparticulaa pplicationF ourtypicam ounting for r . l applications shownbelow. are For differing applications pleaseconsult jbj Technical Department, telephone: 01737 767493 or email: [email protected] AM gearbox with pumps of less than 100kg total weight, use normal mountings. AM gearbox with pumps of more than 100kg the mountings must be situated as near to the centre of gravity as possible. AM gearboxes on engines in enclosed AM gearbox independently mounted with cardan surroundings, without ventilation...

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Pump Drives Pump Adaptor Dimensions

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Pump Drives Pump Adaptor with Clutch PFI 60 PFI 60 and PFI 60P PFI 60 and PFI 60P - multiple disc clutch in oil bath hydraulically operated with 24V DC solenoid selector for remote control. Cylindrical input shaft; female splined shaft for hydraulic pump connection. SAE 3-2-1 housing or free standing mounting possibilities. Either right or left hand input rotation (to be specified with order). Oil must be cooled by an external heat exchanger. Maximum torque: 600 Nm Maximum speed: 3200 rpm Weight: 80 Kg

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Pump Drives Pump Adaptor with Clutch PFI 120 PFI 120 and PFI 120P PFI 120 and PFI 120P - multiple disc clutch in oil bath hydraulically operated with 12V or 24V DC solenoid selector for remote control. Cylindrical input shaft; female splined shaft for hydraulic pump connection. SAE 3-2-1 housing or free standing mounting possibilities. Either right or left hand input rotation (to be specified with order). Oil must be cooled by an external heat exchanger. Maximum torque: 1200 Nm Maximum speed: 3000 rpm Weight: 100 Kg

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Pump_Drives~Splitter_Gearboxes_from_jbj_Techniques_Limited-12

Pump Drives Electric Motor Mounting Components For selection of lexible coupling to connect splitter gearbox to electric motor shaft see Spidex couplings as in yellow jbj ‘Pump Drive Components’ catalogue.

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Pump Drives Maximum Permissible Input Power When selecting a suitable AM unit, it is necessary to consider the input power limits set below: (1) Stationary industrial applications, without cooling system for pump drive. (2) Mobile or intermittent applications, without cooling system for pump drive. (3) Stationary industrial applications, with Technodrive cooling system. Maximum continuous power may increase by using a stronger cooling system. Columns 1 and 2 indicate the maximum continuous and intermittent power for where it is unnecessary to have a pump drive cooling system. The values shown...

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Pump Drives Recommended Lubricants Use gear lube oils with EP additive and minimum viscosity index of 95. The oil choice may be made taking account of the ambient temperature, as the table below. The pump drives are supplied without oil. Before use, fill to the maximum level on dipstick. The oil quantity indicated in the catalogue is approximate. Additional oil will be needed if a cooling system is fitted. Oil must be replaced after the first 50 working hours. Subsequent oil changes should be made every 1000 hours or every 12 months, whichever is the earlier. Oil working temperature must not exceed...

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All Jbj Techniques Limited catalogs and technical brochures

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  2. GPA Series

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  3. SCREW PUMPS

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  4. Vane pumps

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  5. screw pumps

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  6. PDC

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.