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pressure intensifiers

pressure intensifiers
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pressure intensifiers

Product catalog summary
Overview: This document is a technical catalogue for hydraulic pressure intensifiers, detailing various types such as MP-T, MP-C, MP-F, MP2000, MP-L, and MP-M. It covers specifications, features, applications, and ordering information for each type.
1. Hydraulic Pressure Intensifiers Type MP-T & MP-C:
  • Function: These intensifiers automatically increase supplied pressure using a piston arrangement and a piston control valve (PCV).
  • Features: In-line design, ratings up to 800 bar, multiple intensifications, automatic start/stop, high flow rate, no external controls, and cost-effective.
  • Applications: Used in hydraulic work holding equipment, machine tool palette systems, pressure die casting machines, hydraulic clamps, plastic injection moulding machines, demolition and rescue tools, and hydraulic power packs.
2. Hydraulic Pressure Intensifiers Type MP-F:
  • Features: Flange-on design, rating up to 700 bar, multiple intensifications, reciprocating, high flow rate, no external controls, and all valves included.
  • Applications: Suitable for power packs, special machines, and custom manifold blocks.
3. Hydraulic Pressure Intensifiers Type MP2000, MP-L, MP-M:
  • Details for these types focus on specific features and applications relevant to each model.
4. Specials and Accessories for MP Series:
  • Includes custom solutions and additional components to enhance the functionality of the MP series intensifiers.
5. Application Examples:
  • Provides real-world scenarios and setups where these intensifiers are effectively utilized.
Technical Specifications:
  • Materials: Body parts made of cast iron, pistons and valves of steel, with NBR O-rings.
  • Surface Coating: Zinc-chrome blue finish.
  • Temperature Range: -40°C to +120°C.
  • Fluids: Compatible with recognized hydraulic fluids and water glycol.
  • Filtration: 10µm nominal, maximum 16/13 according to ISO 4406.
Ordering Information:
  • Includes details on selecting the appropriate model based on intensification ratio, connection type, and optional features like pilot-operated check valves.
Pressure Intensifiers in Fluid Power Applications:
  • Access Platforms: Used in electrical maintenance and fire rescue, requiring high-pressure hydraulic tools up to 700 bar.
  • Power Packs: Integrating an MP-Intensifier provides a high-pressure outlet in space-constrained environments.
  • Plastic Injection Moulding Machines: Increases available pressure for core removal and clamping force.
  • Workholding Applications: Enhances hydraulic workholding circuits on machine tools.
  • High Flow Applications: Efficiently delivers high pressure in plastic injection moulding and pressure die casting.
Company Overview: jbj Techniques Limited, established in 1974, offers a comprehensive range of mechanical and fluid power components, including gear pumps, motors, and pressure intensifiers. The company is ISO certified and committed to international industrial standards.
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Catalog excerpts

pressure intensifiers-1

PRESSURE INTENSIFIERS Quality Products for Mechanical & Fluid Power

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Pressure Intensiers Contents quality products for mechanical & fluid power Hydraulic pressure intensiiers type MP-T & MP-C Hydraulic pressure intensiiers type MP-F Hydraulic pressure intensiiers type MP-L Hydraulic pressure intensiiers type MP-M Hydraulic pressure intensiiers type MP2000 Application Examples An electronic version of this catalogue and others can be found on the jbj Techniques Limited website - www.jbj.co.uk

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Pressure Intensiers MP - T & MP - C series Fluid Power * In-line intensiier * Rating to 800 bar * Multiple intensiications * Reciprocating * Automatic start/stop * High low rate * No external controls * All valves included Hydraulic work holding equipment Palette systems for machine tools Pressure die casting machines Hydraulic clamps Plastic injection moulding machines Demolition & rescue tools Hydraulic power packs * Cost effective * Cetop (NG6) mounting * Rating to 500 bar * Hydraulic work holding equipment * Palette systems for machine tools * Pressure die casting machines * Multiple intensiications...

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Pressure Intensifiers Scan will Fluid Power General Data Surface coating Temperature range Body parts of cast iron, pistons and valves of steel, O-rings of NBR Zinc-chrome blue finish Recognised hydraulic fluids and water glycol only. For other fluids contact jbj Techniques Limited technical office, telephone: 01737 767493 or email: [email protected] 10um nominal, maximum 16/13 according to ISO 4406 The MP-T is an in-line pressure intensifier designed to be positioned in a low pressure hydraulic system and will provide the higher pressure exactly where it is needed. Having all the required high...

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Pressure Intensifiers MP - T series Ordering Code First decide whether the pilot operated check valve, POV, is required, then decide the intensification ratio (i) and finally decide the connections (BSP or UNF). MP-Twith POV, intensification 5.0 and BSP connections: MP-T-P-5.0-G

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Pressure Intensifiers Scan will Fluid Power The MP-C intensifier is designed for the cetop-system and will increase a supplied pressure to the higher end pressure required (maximum 500 bar). Having high pressure valves incorporated, including a pilot operated check valve for relieving the pressure on the high pressure side, the MP-C offers a cost effective solution for intensification needs. Controlling the high pressure side is achieved by valves on the low pressure side through the MP-C, allowing the intensifier to be installed in most existing as well as new hydraulic circuits. The intensifier...

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Pressure Intensifiers * Flange-on intensiier * Multiple intensiications * Power packs * Special machines * Custom manifold blocks Intensifications, Pressure and Flow Outlet flow is dependent on fluid viscosity. Inlet values must not be exceeded. High pressure port HP maximum 06 General Data Surface coating Temperature range Cast iron and steel, static o-rings are made of NBR Zinc-chrome blue finish Recognised hydraulic fluids and water glycol only. For other fluids conta jbjTechniquei-imitedechnicabffice, 10um nominal, maximum 16/13 according to ISO 4406

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Pressure Intensifiers Scan will Fluid Power * In-line intensiier * Multiple intensiications * Automatic start/stop * Cost effective * Hydraulic tools * Torque wrenches * Bolt tensioners * Hydraulic power packs * Offshore applications The MP2000 hydraulic pressure intensifier is reciprocating, and will automatically increase a supplied pressure to a higher end pressure. The end pressure (maximum 2000 bar) is automatically maintained as long as the supply pressure is connected to the MP2000. All high pressure valves are integrated, and the high pressure is controlled by valves on the supply side...

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Pressure Intensifiers

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Pressure Intensiers MP - L series Fluid Power Applications * Demolition tools * Hydraulic presses * Oil rigs * Machine tools * Pressure die casting * Mobile equipment The MP-L hydraulic pressure intensiier is designed for lows between 40 and 80 LPM. The Intensiier is reciprocating, and will automatically increase a supplied pressure to a higher end pressure. The circuit on the opposite page shows the basic principle of the intensiiers, consisting of piston arrangement and a Piston Control Valve, PCV. The position of the pistons will at any time prompt a signal (S) to the PCV, which ensures the...

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Pressure Intensifiers MP - L series ** Outlet low is dependent on luid viscosity. * Maximum values must not be exceeded.

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Pressure Intensiers MP - M series Fluid Power Features * In-line pressure intensiier for lows up to 35 lpm * Rating to 800 bar * Multiple intensiications * Reciprocating - continuous low * Integrated high pressure valves Function The MP-M pressure intensiier is an in-line model, designed to be positioned in a low pressure hydraulic system and will provide high pressure exactly where needed. The MP-M will automatically increase a supplied pressure to the higher end pressure required (max. 800 bar). Having high pressure valves incorporated, including the POV (see page 1), a pilot operated check...

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Pressure Intensifiers The supplied flow and pressure to the MP-M are dependent on the intensification ratio chosen. The table shows the flow and pressure for each model. Flow Q1 is when the pump pressure has been reached and flow Q2 is moving up the vertical part of the curve (see graph on page 1).

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Pressure Intensiers Specials for MP series Fluid Power The MP-T series of hydraulic pressure intensiiers is ideal for making specials, to meet market demands. Below are two examples of specials made for customers requirements. The MP-L-2000 is based on the MP-L series and is made for a concrete busting application (demolition), where a combination of high low and high pressure is needed. The MP-L-2000 is modiied to deliver pressures up to 2,500 bar. The MP-T-R pressure intensiier is based on the MP-T series but modiied to be inserted in a rotating application where it rotates at 1,500 rpm, while...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.