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Low speed, high torque hydraulic motors

Low speed, high torque hydraulic motors
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Low speed, high torque hydraulic motors

Product catalog summary
Overview: The document provides comprehensive information on hydraulic motors, particularly Düsterloh hydraulic motors, detailing their features, applications, and specifications. These motors are noted for their high power density, low noise, and excellent control of speed and torque, making them advantageous in various industrial applications.
Specifications:
  • Axial Piston Motors: Models AE3 to AE45 with displacement from 3 to 45 cm3/rev, operating pressure up to 210 bar, and speed up to 3000 rpm.
  • Radial Piston Motors: Models KM11 to KM110 with displacement from 11 to 110 cm3/rev, operating pressure up to 160 bar, and speed up to 3600 rpm.
  • RM Series: Displacement from 80 to 5278 cm3/rev, operating pressure up to 250 bar, and speed up to 800 rpm.
Key Features:
  • High power density and compact size for restricted spaces.
  • Jerk-free start-up for precise load positioning.
  • Low operating noise suitable for noise-sensitive environments.
  • High resistance to environmental influences, suitable for harsh conditions.
  • Explosion protection and compliance with ATEX Directive 94/9/EC.
Applications:
  • Used in precision cylindrical forgery machines, fire engine ladders, fork-lift trucks, and stagecraft.
  • Applicable in rolling mills, offshore drilling platforms, and film blowing machines.
  • Suitable for test benches for vibration tests and aircraft wing flap adjustments.
  • Various industrial applications including smelting, shipbuilding, and environmental technology.
Performance Enhancements: Design modifications improve rotational speed constancy and extend the speed range. High precision versions are available for stable speeds below 1 rpm.
Additional Features: Motors offer high starting torque, quick rotational direction change, and precise speed regulation, suitable for complex drive problems.
Design and Features: Motors have a robust design for radial and axial loads, stepless adjustable speed and torque, and IEC electric motor interfaces. Radial piston motors are noted for high load capacity and excellent reversing properties.
Advantages: Hydraulic drive concepts offer energy recovery, constant cooling, and adaptability to a wide range of applications, including ATEX-certified environments.
Service and Support: jbj Techniques Ltd provides comprehensive service from requirement assessment to technical backup, including product specification and system design. The company is ISO certified and offers ATEX-certified products.
Conclusion: jbj Techniques Ltd offers high-quality solutions for mechanical and fluid power sectors, ensuring reliability, precision, and cost-effective operation.
Procedures:
  • Direction of Rotation: Specifies shaft rotation direction.
  • Assembly Instructions: Emphasizes correct alignment and specific fastening screws.
  • Flushing and Drainage: Instructions to prevent air build-up.
Standards and Recommendations:
  • Hydraulic Fluid: Recommendations for fluid types and contamination degree.
  • Filtering: Advises on fluid contamination degree and filter recommendations.
Additional Information:
  • Operating Data: Includes torque, speed, and power specifications.
  • Installation Position: Options for horizontal and vertical installation.
Industrial Applications: Lists applications for pneumatic motors, designed for extreme conditions and ATEX compliance.
Benefits and Characteristics of Pneumatic Motors: Features include rpm adjustment, direction change, high start-torque, and operation with various gases.
Pneumatic Starters: Designed for diesel engines and turbines, offering reliable performance in extreme conditions.
Company Overview: jbj Techniques is a specialist supplier of mechanical and fluid power transmission products, offering design, technical advice, and after-sales support.
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Catalog excerpts

Low speed, high torque hydraulic motors-1

hydraulic motors quality products for mechanical & fluid power

 Open the catalog to page 1
Low speed, high torque hydraulic motors-2

Hydraulic Motors » » High power density - high power level considering the relatively small size. Axial piston motors are used in restricted space of precision cylindrical forgery machines to control the working hub onforgery tools. The strongest RM5000 radial piston motor can move weights of 100 tonnes in steelworks transport carts. » Jerk-free start up. Ideal in the operation of fire engine turntable ladders or fork-lift trucks which need to position heavy loads safely and quickly, often at extreme lifting heights. » Low operating noise of these hydraulic motors make them particularly suitable...

 Open the catalog to page 2
Low speed, high torque hydraulic motors-3

AE series » Axial piston motors » Type AE3 - AE45 displacement 3 - 45 cm3/rev operating pressure 210 bar speed up to 3000 rpm torque 34 - 134 Nm Design modifications in the flow control inside the motor as well as in the arrangement of the pistons have led to significant improvement of the constancy of the rotational speed. In addition, the speed range was clearly extended downwards. For the standard motor which is already precise in competitive comparison, the ability to run is ensured for a minimum speed of 5 min-1. The high precision motor can achieve speeds of significantly less than Imin1...

 Open the catalog to page 3
Low speed, high torque hydraulic motors-4

PUSTERLOH Fluidtechnik RM series » Radial piston motors displacement operating pressure speed torque Radial piston motor The comprehensive RM range feature: » Choice of shafts » Double shaft extension » Motor and brake combinations » Geared motors; gear motor and brake combinations » Tachometer and other measuring attachments » Couplings, flanges » Viton seals » Special models for HFB and HFC non-flammable fluids » Direct valve assembly possible » Connection SAE J 518 high pressure (type: A1) The radial piston hydraulic motor has been designed with a high load capacity. It is efficient, has a...

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Low speed, high torque hydraulic motors-5

start torques (full torque and pressure across the total speed range). shafts accept axial and radial loads directly. performance motors operate down to 1 rpm without cogging and up to a units designed for very arduous applications with the potential of high shocks (up to 6.3 'G' force) such a centrifuges, marine applications. Zone 21 (dust) and underground use to 'M2' level (mining). Therefore applications are not only offshore but also chemical plants, machine manufacturers etc. Explosion protected Axial Piston Motors according to ATEX Directive 94/9

 Open the catalog to page 5
Low speed, high torque hydraulic motors-6

Axial Piston Motors PUSTERLOH Fluidtechnik Performance • Wide speed range (3 - 5250 rpm ). • High starting torque (full torque is available across the whole speed range from zero high to max. speed). • Strong drive shaft capable of withstanding radial and axial loads.. Efficient and cost saving • Overall efficiencies up to 94%. • Low maintenance costs due to the robust design. • Energy recovery and energy storage. Further advantages of hydraulic drive concepts • Using one central provider for various drive operations. • Motor internal leakage provides constant cooling of the rotating group. •...

 Open the catalog to page 6
Low speed, high torque hydraulic motors-7

Axial Piston Motors PUSTERLOH Fluidtechnik Rotatory hydraulic drive units The hydraulic motor series AEZ71 - 125 range achieves balancing classes up to G 6.3 according to ISO 1940 part 1, due to its a specific design and precision manufacturing. This makes the AEZ motors ideal for use in rotary systems, such as centrifuges. The proven advantages of this hydraulic drive, reliability, precision and reversibility, assure cost effective operation. Axial piston motors rotational systems jbj Techniques develop special customer solutions for radial piston motors in combination with gear boxes, couplings,...

 Open the catalog to page 7
Low speed, high torque hydraulic motors-8

Explosion protected Hydraulic Motors according to ATEX Directive 94/9/EC

 Open the catalog to page 8
Low speed, high torque hydraulic motors-10

Sectional drawing / description of function PUSTERLOH Fluidtechnik General Characteristics and Features Design: The radial piston hydraulic motor has been designed with a high load capacity. It is efficient, has a low moment of inertia, and is capable of very low speeds and has excellent reversing properties. The concept features make it extremely quiet, being suitable for servo control systems with facility to work either as a motor or pump in booth directions. Drive Motor Consists of a close grain, high strength, cast iron cylinder block. Eccentric crankshaft concept. Operating characteristics:...

 Open the catalog to page 10
Low speed, high torque hydraulic motors-11

Sectional drawing / description of function The force is transmitted from the piston (14) to the connecting rod (14.1) via cylindrical, pressure lubricated reciprocating bearing. A special design feature is the bending stress relieved gudgeon pin. This design is superior to a ball connection since friction losses are lower and all moving contact surfaces have a constant velocity. Control Design: The oil flow to and from the cylinders is arranged through a flat faced distributor (4) which operates in the following manner: Control rings (6 & 15) are mounted on eccentric (38) over roller bearings...

 Open the catalog to page 11
Low speed, high torque hydraulic motors-12

Ordering Codes Radial Piston Motor 2nd shaft end Without 2nd shaft end Cylindrical instrument shaft 0lOh6 for measuring device = M Additional data Brakes / gearboxes / decoder / special installation-situations / higher leakage pressures etc. = detailed description = no indication in type key Example for ordering: Additional data Instrument shaft 0lOh6 Sealing material: NBR Flange: SAE J518C 1%“ - 6000 PSI Drive shaft: Splined shaft DIN 5480 Series type: X Displacement: Vg = 904 cm 3/rev Radial Piston Motor

 Open the catalog to page 12
Low speed, high torque hydraulic motors-13

PUSTERLOH Fluidtechnik All characteristic quantities at v = 36 mm 2/s; 0= 50°C; p outlet = without pressure pcont = admissible continuous pressure at limitation to P cont. Pmax = maximal admissible operating pressure at limitation to P intermit. pPeak = peak pressure, where the components remain safe in function. Pcont = Continuous power (at maximal 10 bar outlet pressure). Motor flushing must be carried out above Pcont. Pinterm. = Power, which may be demanded temporarily (max. 10% duty cycle / hour). Power, speed and bearing life may be increased when flushing with 3 - 6 liters flushing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.