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BD series high pressure vane pumps

BD series high pressure vane pumps
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BD series high pressure vane pumps

Product catalog summary
Overview
The document outlines technical specifications and operational guidelines for the BD02, BD04, and BD52 series of high-pressure hydraulic vane pumps. These pumps are fixed displacement and hydraulically balanced, suitable for various hydraulic fluids and high-pressure applications.
Specifications
The pumps offer displacements from 71 to 237 l/min at 1500 rpm and 0 bar pressure. They are compatible with antiwear petroleum base, synthetic fluids, water glycols, and invert emulsions. Recommended viscosity ranges are 10 to 108 cSt for petroleum-based fluids and 18 to 108 cSt for others. Maximum internal pressure is 210 bar (3000 psi), with spline codes 3 and 4.
Operating Conditions
Minimum inlet pressure is 0.8 bar abs for mineral oil with viscosity between 10-65 cSt. Operating temperatures vary by fluid type, with antiwear petroleum base fluids from -18 to +100°C. Pumps should operate at low speed and pressure during cold starts.
Pressure and Speed
Maximum intermittent pressure is 240 bar (3500 psi) and continuous pressure is 210 bar (3000 psi). Speed ranges from 400 to 2500 rpm, depending on the model.
Filtration and Contamination
Filtration is crucial to maintain contamination levels to ISO 18/14 or NAS 1638 class 8. Inlet filters should be at least 149 microns, and return line filters 25 microns or better. Water contamination should not exceed 0.10% for mineral oil and 0.05% for other fluids.
Noise and Power Loss
Noise levels and power loss data are provided for various models. Internal leakage should not exceed 50% of theoretical flow.
Installation and Maintenance
Includes installation dimensions, shaft options, and guidelines for calculating maximum permitted torque. Emphasizes adherence to specified limits for pump longevity.
Model and Component Identification
Details on cartridge models, port orientations, seals, rotation, and shaft end options. Includes component codes and descriptions for parts and seal kits.
Recommendations
Filtration should maintain contamination levels to ISO 18/14 or NAS 1638 class 8. Intermittent pressure should not exceed 30% of the duty cycle. During cold starts, operate pumps at low speed and pressure until fluid reaches acceptable viscosity.
Company Overview
jbj Techniques Limited, established in 1974, is ISO-certified and offers ATEX-certified products. They provide a range of components for mechanical and fluid power applications.
Operating Instructions
Includes maximum and minimum speed requirements, inlet and outlet pressure guidelines, and mounting specifications. Emphasizes maintaining specified conditions to prevent component deterioration.
Hydraulic Circuit and Filtration
Advises on pressure relief valve installation and proper filtration. Highlights the need for a hermetically sealed inlet line to prevent air entrainment.
Tank and Start-up Procedures
Recommendations for tank positioning and start-up procedures to avoid air bubbles and ensure proper pump priming. Special instructions for cold starting and vertical installation.
Product Range
Offers gear pumps/motors, mini power packs, screw pumps, coolers, clutches, gearboxes, and couplings.
Contact Information
Located at 28 Trowers Way, Holmethorpe Industrial Estate, Redhill, Surrey, RH1 2LW, UK. Phone: 01737 767493, Email: [email protected].
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Catalog excerpts

BD series high pressure vane pumps-1

Fixed Displacement Hydraulic Vane Pumps Quality Products for Mechanical & Fluid Power

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BD series high pressure vane pumps-2

2014 comprehensive range of components www.jbj.co.uk Gear Pumps/Motors Mini Power Packs Screw Pumps Vane Pumps Axial & Radial Piston Motors Planetary Gearboxes Splitter Gearboxes Marine Gearboxes LSHT Motors/Geared Motors Torsional Couplings Torsionally Flexible Couplings Torsionally Rigid Couplings Hydraulic Adaptors Engine Adaptor Kits Pressure Intensifiers Flow Dividers ATEX Approved Range of ATEX certificated Extensive knowledge, extensive ability, extensive products. Customer needs are the centre of our business.

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BD series high pressure vane pumps-3

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps HD Series High Pressure Single pump BD02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 High Pressure Single pump BD04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12 High Pressure Single pump BD05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20 High Pressure Double pump BD22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27 High Pressure Double pump BD42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34 High Pressure...

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BD series high pressure vane pumps-4

Versatility, power, compactness and low running costs are the main characteristics of vane pumps from jbj Techniques Limited All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time. The cartridge contains a rotor, vanes and inserts, a cam ring and two covers. During operation the rotor is driven by a splined shaft coupled to the drive unit. As the rotation speed increases, centrifugal forces, in combination with the pressure...

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BD series high pressure vane pumps-5

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD Series HIGH PRESSURE HYDRAULIC VANE PUMPS BD SERIES Versatility, power, compactness and low running costs are the main characteristics of BD vane pumps. All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time. The cartridge contains a rotor, vanes and pins, a cam ring and two supports. During operation the rotor is driven by a splined shaft coupled to the drive unit....

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BD series high pressure vane pumps-6

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series single pump Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in 15 different displacements from 16 to 150 l/min (from 4 to 40 gpm) at 1500 rpm and pressure 0 bar. Hydraulic fluids: antiwear petroleum base, synthetic fluid, water glycols and invert emulsions. Viscosity range / Viscosity index: with antiwear petroleum base, from 10 to 2000 cSt. (10 to 108 cSt. recommended). Other fluids from 18 to 2000 c.St. (18 to 108 c.St....

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BD series high pressure vane pumps-7

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Single pump main operating data max pressure / fluid type Water glycol Syntetic fluid max speed / fluid type water glycol / syntetic fluid / water in oil emulsion min. allowable inlet pressure / rotation speed (abs. bar)" * measured inside the inlet flange; with petroleum base fluid (vise. 10 to 65 cSt.). Multiply the abs. pressure by 1.25 when using water-glycol or "water in oil emulsion", by 1.35 with synthetic fluids, and by 1.1 with ester or rapeseed base.

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BD series high pressure vane pumps-8

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Single pump main operating data noise level (model 22, with fluid viscosity 32 c.St., inlet 0.9bar allowable radial load (max. permissibile axial load =80 daN) power loss (typical) 0 power loss Typical internal leakage * 0 leakage (internal) * If the internal leakage is more than 50% of the theoretical flow, do not operate the pump

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BD series high pressure vane pumps-9

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Single pump specific operating data - Internal leakage exceeding 50% of the theoretical flow

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BD series high pressure vane pumps-10

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Installation dimensions Spline code Designation Pressure angle No. of teeth Pitch Spline type Class Calculation of the max permitted torque (avoid to exceed) (ml/rev) x bar 3 Sae B 30° 13 16/32 d.p. flat root side fit 1- J498 b 4 Sae B-B 30° 15 16/32 d.p. flat root side fit 1- J498 b Shaft options

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BD series high pressure vane pumps-11

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Model code breakdown BD 02 G Pump series Pump type Design Port orientations (compared to the outlet) 00 = Inlet opposite 01 = Inlet inline 02 = Intlet 90°CW (viewed from shaft-end) 03 = Intlet 90°CCW (viewed from shaft-end) Pump rotation 1 = keyed (Sae B) 2 = Keyed (No Sae) 3 = Splined (Sae B) 4 = Splined (Sae B-B) (viewed from shaft-end) R = Right hand rotation CW L = Left hand rotation CCW Pump rotation Port orientations Inlet position

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BD series high pressure vane pumps-12

Id. codes of pump components Shaft seal Part No. M3020060 Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series

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BD series high pressure vane pumps-13

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series P General description Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in 10 different displacements from 71 to 237 l/min at 1500 rpm and pressure 0 bar. Hydraulic fluids: antiwear petroleum base, synthetic fluid, water glycols and invert emulsions. Viscosity range / Viscosity index: with antiwear petroleum base, from 10 to 2000 cSt. (10 to 108 cSt. recommended). Other fluids from 18 to 2000 c.St. (18 to 108 c.St. recomm.)....

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BD series high pressure vane pumps-14

Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series Main operating data max pressure / fluid type intermittent continues intermittent continu Water glycol Syntetic fluid max speed / fluid type water glycol / syntetic fluid / water in oil emulsion min. allowable inlet pressure / rotation speed (abs. bar)4 * measured inside the inlet flange; with petroleum base fluid (vise. 10 to 65 cSt.). Multiply the abs. pressure by 1.25 when using water-glycol or "water in oil emulsion", by 1.35 with synthetic fluids, and by 1.1 with ester or rapeseed base.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.