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1P series external gear pumps Group 1

1P series external gear pumps Group 1
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1P series external gear pumps Group 1

Product catalog summary
Overview: The document provides comprehensive information on the 1P series external gear pumps, emphasizing their specifications, performance, and applications. It highlights the patented Elika profile, which is essential for noise reduction and efficiency.
Specifications: The gear pumps are designed to handle high pressures, with Teflon shaft seals capable of withstanding over 210 bar. The radial sealing system is beneficial for single-direction hydraulic motors, preventing damage from over-pressures.
Noise Reduction: The helical gear profile reduces noise levels by an average of 15 dBA by minimizing pressure oscillations and vibrations. This is achieved through an axial compensation system that balances axial forces in all operating conditions.
Design and Customization: The pumps come with a bellhousing and flexible drive coupling, adaptable to various engines and motors. jbj Techniques offers tailored solutions with quick delivery, supported by an in-house design team.
Product Range: Various series and models are listed, including the 1P Series, GHM Series Gear Motors, ALM Series Gear Motors, and ALPC/GHPC Series Short Multiple Gear Pumps, designed for specific applications across mobile, industrial, aerospace, and marine sectors.
Technical Data: Detailed dimensions and technical data tables are provided for different series, ensuring users can select the appropriate model for their needs.
Standards and Certifications: jbj Techniques Limited is ISO certified and offers products that meet ATEX certification requirements, ensuring compliance with international industrial standards.
Overview of Gear Pumps: The document provides a detailed overview of various series of gear pumps, including the 0.25 - 0.5 Series Micro Gear Pumps, ALP Series, GHP Series, and others, designed for medium to high-pressure applications.
Product Specifications: The gear pumps are made from high-resistant aluminum alloys and special steel, ensuring durability and efficiency. They feature low noise levels, high volumetric and mechanical efficiencies, and compact dimensions.
Special Features: The ELIKA® series is highlighted for its low noise and low pulsation characteristics, reducing noise levels by up to 20 dBA.
Installation and Maintenance: Proper installation and maintenance are crucial for optimal performance and longevity of the pumps. Regular checks and proper filtering are recommended to prevent early pump failures due to contaminated fluids.
Applications: These gear pumps are ideal for applications requiring fast actuator movement at low loads and slow motion at high loads, such as log splitters, compactors, and presses.
Installation and Running Information for Gear Pumps 1P Series:
Specifications: The standard operating temperature for fluids should be between -10°C and +80°C. The fluid's kinematic viscosity should ideally be between 10 to 100 cSt.
Hydraulic Fluids: Use mineral oil-based hydraulic fluids with anti-wear, anti-foaming, antioxidant, anti-corrosion, and lubricating properties.
Contamination and Filtering: Fluid contamination should not exceed ISO 4406 Class 18/15. Use filters with an absolute filtering capability of 5 μm or lower for sophisticated systems.
Installation Notes: Ensure proper alignment of pump and motor shafts to avoid axial or radial loads. Gradually increase pressure during startup and monitor fluid and component temperatures.
Direction of Rotation: Pumps are available in single and bi-rotational models.
Pressure and Drive: Pressure levels are defined as P1 (continuous), P2 (intermittent), and P3 (peak).
Frequently Used Formulas: Formulas are provided for calculating fluid velocity, absorbed flow rate, and necessary torque based on displacement, rotation speed, and pressure differential.
Overview: This document provides technical specifications and installation guidelines for the 1P Series Gear Pumps, focusing on their mechanical and hydraulic efficiency, operational parameters, and installation requirements.
Specifications: The 1P Series Gear Pumps are designed to convert mechanical power into hydraulic power.
Efficiency: The hydromechanical efficiency (hhm) is indicated as 0.80 under cold conditions and 0.85 under working conditions.
Installation Guidelines: Hydraulic system pipes should avoid sudden changes in direction, sharp bends, and disproportionate lengths.
Performance and Selection: The document provides formulas for calculating absorbed torque and hydraulic power.
Product Variants: The document lists various models within the 1P Series, detailing their displacement, flow rates, maximum pressures, and dimensions.
Mounting Instructions: Pumps should be mounted using two M8 screws with a torque setting of 23 ± 2.4 Nm.
Contact Information: For further technical assistance, contact jbj Techniques via email at [email protected] or phone at +44 (0)1737 767493.
Overview: The document provides technical specifications and operational guidelines for the Gear Pumps 1P R Series, including options, configurations, and performance metrics.
Specifications: The 1P R Series gear pumps are available with standard M6 thread ports and an optional 'GAS' version.
Performance and Operation: The pumps can handle pressurized inflow and have external drains positioned on the flange or cover.
Technical Data: The document includes detailed tables listing displacement, flow rates, maximum pressure, and dimensions for various models within the 1P R Series.
Installation and Configuration: The pumps can be mounted using M8 screws with a torque setting of 23 ± 2.4 Nm.
Torque Calculation: The document provides formulas for calculating the necessary torque for pumps based on pressure differential and displacement.
Recommendations: For optimal performance, it is recommended to contact the technical office if operating conditions differ from those specified.
Overview: The document provides detailed technical specifications and options for 1P Group 1 Hydraulic Gear Pumps, including various series such as K1P, EK1P, and CORPO.
Specifications: The document lists multiple configurations of double pumps with varying displacements and flow rates.
Mounting Instructions: For mounting the pumps, the document specifies the use of M8 screws with a torque wrench setting of 23 ± 2.4 Nm.
Options and Accessories: The document outlines available options such as different thread depths and coupling types.
Series Details:
  • K1P Series: Offers configurations with specific displacement and flow rates.
  • EK1P Series: Designed for submersible applications.
  • FOND and CORPO Series: Detailed with specific flow rates, pressures, and dimensions.
Key Data from Tables: The tables provide a comprehensive list of pump configurations, detailing displacement, flow rates, maximum pressure, and dimensions for each model.
Specifications and Components: Fittings for RG type are made of aluminum, while RFI and RDFI types are made of iron.
Noise Comparison: A noise comparison chart shows the performance of different pumps at 200 bar pressure.
Product Features: Marzocchi's ELIKA gear technology reduces noise by 15 dBA compared to conventional gear pumps.
Fire-Resistant Fluids: Fire-resistant fluids are categorized by ISO into types like HFAE, HFAS, HFB, HFC, HFDR, and HFDU.
Applications and Services: jbj Techniques Ltd offers a wide range of mechanical drive and transmission solutions.
Product Range: jbj Techniques offers a diverse range of products, including couplings, gearboxes, clutches, pumps, hydraulic motors, and fluid power accessories.
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Catalog excerpts

1P series external gear pumps Group 1-1

1P series external gear pumps Group 1 GEAR PUMPS Quality Products for Mechanical & Fluid Power

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1P series external gear pumps Group 1-2

an excellence in engineering www.jbj.co.uk/pumpsandmotors.html Reduce noise levels by an average of 15 dBA. Gear pump high pressure, teflon shaft seal can Including group 2, 3 and multiple pumps. The bear over-pressures of over 210 bar. A system of helical profile of the gears reduces pressure radial sealing at the shaft that can bear enormous oscillations and vibrations produced by the pump internal over-pressures without resulting in and transmitted to the other components, reducing damage. This radial sealing is particularly useful in the noise of the hydraulic system. Axial forces single direction...

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1P series external gear pumps Group 1-3

2 Stage, High / Low Pumps Contents quality products for mechanical & fuid power Page Full range of gear pumps and motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1P Series installation and running information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1P Series ordering...

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1P series external gear pumps Group 1-5

www.jbj.co.uk/gear-pumps.html 0.25 - 0.5 Series Micro Gear Pumps Extensive range and very high performance of these pumps integrated in to micro power packs make them ideal for many applications from aerospace to marine, medical to automotive. 1P Series Gear Pumps High production rates, performance consistency and absolute reliability ensure this a benchmark product for the hydraulic power pack market. ALP Series Gear Pumps This product range includes pumps of displacements (up to 200cc/rev) in a full aluminium configuration, able to withstand medium to high pressures and using different versions...

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1P series external gear pumps Group 1-6

Gear Pumps Basic Design Drive Gear Driven gear Bushings Body Flange Cover Rotary shaft seal Compensation seals Anti-extrusion seals Stop ring External gear pumps are the most popular pumps used in modern hydraulic systems. They feature versatility, strength and long useful life. Their simple construction ensures limited purchase costs and servicing. Thanks to these basic concepts, together with ever improving product design and features, research based on many years of experience, accuracy in material selection, production process followed in great detail and tests on mass-produced parts, our...

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1P series external gear pumps Group 1-7

Gear Pumps 1P Series Product RangeMARZOCCHIPOMPE 1P Marzocchi gear pumps are available in different displacements that can be obtained by changing the thickness of the gear toothed band. Different flanges, shafts, inlet and pressure ports are available. The following items are also available: - bi-rotational pumps - pumps with pressure limiting valve - double pumps. Available displacements are indicated below: Special Versions The following 1P models for special uses are available: “V” - Version suitable for fluid hi-temperature applications. Range between -10°C and +120°C with P1, P2 and P3...

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1P series external gear pumps Group 1-8

Gear Pumps 1P Series Installation and Running Information It is essential for correct running, top performance and longer life of the ALP series hydraulic gear pumps to follow the installation and running information provided in this catalogue. Some general considerations should be made regarding the hydraulic system, in which the pump is to be fitted. Special attention should be given to hydraulic system design and assembly, especially to intake, delivery, return and drain pipes and position of system parts (valves, filters, tanks, heat exchangers and accumulators). Proper safety devices and reliable...

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1P series external gear pumps Group 1-9

Gear Pumps 1P Series Installation and Running InformationMARZOCCHIPOMPE always pre-filter the fluid when filling up or topping up the system. Fit a proper tank; its capacity should be proportional to the volume displaced in one working minute. Fluid contamination levels should be monitored by use of correct filter types. Two parameters tell which filter is most suitable: absolute filtering power and • • filtering ratio. Low absolute filtering power and high • filtering ratio for small particles help ensuring good filtration. It is then very important to limit not only the size of particulate,...

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1P series external gear pumps Group 1-10

Gear Pumps 1P Series Installation and Running InformationMARZOCCHIPOMPE Pressure Definition Product tables show three max. pressure levels (P1, P2 and P3) to which each pump can be used. P3 = peak max pressure. P2 = intermittent max. pressure. P1 = continuous max. pressure. Pressure diagram as a function of time. P1, P2 and P3 values can be attained only if system does not go over the following rotation speeds:

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1P series external gear pumps Group 1-11

Gear Pumps 1P Series Installation and Running Information Direction of Rotation The P1 series gear pumps are available as single rotation and bi-rotational. The direction of rotation is defined in the following way: looking at the front of the pump with the driver shaft positioned upward and sticking toward the observer, it will be a mono-directional right "D". ALP...D pump therefore with right. "D" rotation, if its rotation will be clockwise and therefore the inlet port will be on the left while the outlet port will be on the right. Vice-versa it will be a monodirectional left ALP...S therefore...

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1P series external gear pumps Group 1-12

Gear Pumps Absorbed power Calculate hydraulic power (P), transferred to fluid from a pump subject to a pressure differential between inlet and delivery as follows: P = (Q • Dp) / (600 • htot) [kW] Q = flow rate [litre/min.] Dp = pressure differential [bar] htot = total pump efficiency (hhm • hvol) Values for hvol and hhm (and consequently htot) depend on pressure differential between supply and delivery, rotation speed, fluid features (temperature and viscosity) and filtering degree. Contact jbj Techniques technical office, email: [email protected] or telephone: +44 (0)1737 767493 for further details on efficiency....

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