Complete Catalogue 04|2018
Complete Catalogue 04|2018
1. Model PRO 08: Supply voltage AC 230 V/50 Hz, ground connection 300 A/100%, tilting range 0° − 90°, table diameter 300 mm, speed 0.7 − 7 rpm, max load 80 kg, weight 36 kg, price €1,225.
2. Model PRO 1: Supply voltage AC 230 V/50 Hz, ground connection 300 A/100%, tilting range 0° − 90°, table diameter 300 mm, speed options 0.2 − 2 rpm and 1.2 − 12 rpm, max load 100 kg, weight 50 kg, price €1,600.
3. Model PRO 2: Supply voltage AC 230 V/50 Hz, ground connection 300 A/100%, tilting range 0° − 90°, table diameter 340 mm, speed 0.6 − 6 rpm, max load 160 kg, weight 56 kg.
4. Model PRO 3: Supply voltage AC 230 V/50 Hz, ground connection 300 A/100%, tilting range 0° − 90°, table diameter 340 mm, speed 0.6 − 6 rpm, max load 290 kg, weight 62 kg.
- All models feature a precise drive unit with a chrome-plated surface for protection against weld spatters.
- Control panels are user-friendly, with start/stop via foot switch.
- Rotating direction and speed are adjustable.
- HF-protected for safety.
- Consider the center of gravity and weight of the workpiece and tensioning device when selecting a positioner.
- Ensure the weight of the clamping device is accounted for, as it may exceed the workpiece weight.
- Various accessories such as torch holders, linear slides, and base frames are available to customize the setup.
- Models can be equipped with PLC control for enhanced automation.
- Prices are exclusive of VAT and subject to change. Various models and configurations are available with different pricing tiers based on features and control options.
- PRO 3: Max load of 290 kg, tilting and clamping from 0° to 90°, table diameter of 340 mm, speed adjustable from 0.6 to 6 rpm, and a 60 mm hollow shaft.
- PRO 4: Max load of 400 kg, tilting range from 0° to 90°, table diameter of 400 mm, speed adjustable from 0.2 to 2 rpm, and a 120 mm hollow shaft.
- POS-300: Max load of 300 kg, tilting range from 0° to 135°, table diameter of 400 mm, speed adjustable from 0.34 to 3.4 rpm, and a 60 mm hollow shaft.
- POS-500: Max load of 600 kg, tilting range from 0° to 135°, table diameter of 450 mm, speed adjustable from 0.26 to 2.6 rpm, and a 60 mm hollow shaft.
- COM-1000: Basic control with start/stop and cw/ccw rotation.
- COM-1800: Includes overlap welding function.
- COM-1800 VSF: Features a potentiometric foot switch.
- COM-1800 ROB: Equipped with a robotic interface and digital speed display.
- COM-2800: Offers pneumatic control for automated welding.
- COM-3800: Advanced control with spot and tack welding timers, pneumatic control, and memory functions.
- All systems are HF-protected and allow for cw/ccw rotation with adjustable speed.
- Consider the center of gravity and weight of the workpiece and clamping device when selecting a positioner.
- Modular systems allow for customization with different gearboxes to adjust speed and torque.
- Underframes are available for height adjustment and compatibility with PRO series positioners.
- POS-500: Features a 60 mm hollow shaft, adjustable speed control, and functions for pre-welding time, crater filling, and overlap welding. It includes a start/stop foot switch and cable remote control.
- POS-750: Offers motor-driven tilting from 0° to 135°, a table diameter of 600 mm, and adjustable table speed. It supports 2-cycle/4-cycle welding and includes a robotic interface option.
- POS-1TAC: Designed for heavier loads with a 900 mm table diameter and 120 mm hollow shaft. It supports up to 1000 kg and features HF protection and variable speed control.
- POS-HB Series: Heavy-duty positioners with robust design, infinitely variable speed control, and HF protection. They support loads from 300 kg to 10 tons, with various torque and tilting capabilities.
- POS-HBS Series: Offers flexible speeds and robust design for optimal positioning of workpieces. It supports loads from 500 kg to 5 tons with a maximum torque of 13500 Nm.
- YHB Series: Hydraulic positioners suitable for lifting, turning, and tilting difficult workpieces. They support automated welding with 2-cycle/4-cycle control and start/stop signals.
- Consider the center of gravity and weight of the workpiece and tensioning device when selecting a positioner.
- Use counterweights for eccentric workpieces to protect bearings and extend the service life of the turntable.
- All models are subject to technical changes and pricing excludes VAT.
The document provides detailed specifications and pricing for various models of chucks, potentiometric devices, support blocks, turnrollers, and pipe processing units. Each product is designed for specific industrial applications, primarily focusing on welding and machining processes.
- XF-88 and XF-3 Models: Both models feature start/stop functions with the XF-88 priced at €185 and the XF-3 at €65.
- Potentiometric Model: Offers stepless regulation with standard resistance options of 10 KΩ or 15 KΩ, with custom resistance values available upon request.
- Chucks: Various models (Chuck 160-D, 200-D, 325-D, 500-D) are available with different drilling sizes, tensioning ranges, and mounting hole circles. Prices range from €199 to €1,250.
- Turnrollers: Models like TR-1200 and SIR series are designed for turning and positioning cylindrical workpieces, with load capacities ranging from 600 kg to 3 t.
- Roller Blocks: BKT and BZT series cater to heavy-duty applications with load capacities up to 500 t, featuring adjustable roller distances and speeds.
- Pipe Processing Units: RW1T model supports workpieces up to 2 t with features for welding, cutting, and grinding.
- Chucks are universally applicable with self-retaining tension and are ideal for welding turntables.
- Turnrollers and roller blocks are essential for mechanical engineering, container building, and pipeline construction, offering precise speed adjustments and robust designs.
- Support blocks and pipe processing units provide versatile solutions for handling various workpiece diameters and are indispensable for circular weld seams.
All prices are exclusive of VAT and subject to change. The document notes that prices are subject to misprints, errors, and technical changes as of April 23, 2018.
- Model GK-200: Features a stable and compact construction, suitable for welding, cutting, and grinding. It supports a workpiece diameter of 60-300 mm and a maximum load of 200 kg. The unit includes a control and cable remote control.
- Models GK-600 and GK-1000: These models support larger workpiece diameters and higher loads, with features similar to the GK-200, including fast and precise clamping without jaw chucks.
- TE-XYR Series: Offers manual horizontal and vertical movement with a maximum load of 6 kg. The torch stands are easy to assemble and provide high stability.
- BS-810M: Suitable for MIG, TIG, and plasma torches, with manual adjustments and a maximum load of 8 kg.
- TE-120: Motor-adjustable with a horizontal movement range of 150-1500 mm/min and vertical speed of 800 mm/min. It is designed for challenging welding jobs with high stability and drop protection.
- BCZQ Series: Heavy-duty masts for MIG/MAG and SAW welding, offering high-strength construction and consistent speed adjustments. Available in various sizes with optional features like manual or motorized rotation.
- JC-MJ Series: Provides precision guidance for manual fine adjustment of torches, enhancing flexibility and positioning accuracy. Available in 1D, 2D, and 3D configurations.
- Clamp Mountings: Various types are available for different pipe diameters, offering secure mounting options for torch holders.
- Dimensions: 171 x 201 x 334 mm
- Item Number: 71821250
- Price: €3,800 (excluding VAT)
- Features: Horizontal and vertical movement of 150 mm, pivotable torch holder (180°), suitable for linear and girth welding, cross support with handwheel for manual adjustment, infinitely adjustable welding voltage sensitivity from 0.1 to 0.5 V.
Scope of Delivery
- Includes a control unit and a foot switch.
Voltage-Controlled Height Scanner AVC-101
- Supports constant voltage or constant distance adjustment.
Electric Linear Slide JC-MS
- Features: Backlash-free, robust, reliable, maintenance-free, movement range of 100-200 mm, load capacity of 25-100 kg.
- Models: JC-MS05, JC-MS10, JC-MS20 with varying strokes, speeds, and load capacities.
- Driven by DC 24 V stepping motor with a ball screw for smooth drive.
Electronic Cross Support JC-MS
- Features: Easy use and adjustment, joystick-control, high load capacity, suitable for various applications.
JAVAC Seamtracking System
- Includes a control box, 2D sensor, sensor holder, electric precision cross support, and clamp holder.
- Suitable for overlap, fillet, and butt weldings.
Welding Oscillators
- Models: Linear oscillator JC-WLS and angle oscillator JC-WRS.
- Features: Small, lightweight, adjustable speed, oscillating width, and pause times.
LW-Series Linear Oscillators
- Features: Easy to handle, reliable, low maintenance, suitable for MIG/MAG, TIG, and Plasma.
Automation Systems
- THP340-L340T2: Robust system for pipe cutting with a load capacity of 600 kg.
- LPW-260 Series: Circumference welding auto machinery with various specifications for different models.
- VTW for flanges: Automation for circular weld seams with a load capacity of 800 kg.
- Longitudinal Seam Welding Unit Model OL: Available in various models with different workpiece lengths and diameters.
General Information
- All prices are exclusive of VAT and subject to changes.
- Products are designed for high precision and reliability in welding applications.
- Longitudinal Seam Welding Unit Model OL: Features include pneumatic clamping, gas automatic control, cooling water circulation, and HF-protection. Timer settings and arc types are standardized across models.
- Manipulator and Turntable: Designed for pipe processing with a 4,000 mm stroke and 3,000 kg load capacity, offering 360° pivotability.
- Model LCT2-W02H14: Torch distance ranges from 0 to 200 mm, with a maximum load of 1,500 kg and movement speed between 240 and 2,400 rpm.
- Model AVPW-1400PH: Suitable for workpieces with diameters from 8 to 500 mm, featuring a rotating speed of 0.07 to 6.0 rpm and a load capacity of 150 kg.
- Model PL-30T1: Supports workpieces with diameters from 0.8 to 6 mm, with movement speeds of 200 to 2,400 mm/min and a vertical movement of 3,000 mm.
- Model LRP-D15L15T1: Handles workpieces with diameters from 250 to 1,000 mm, offering spin speeds of 180 to 1,800 mm/min and torch rotation speeds of 1.2 to 12 rpm.
- Model LP-D15L30T: Designed for workpieces with diameters from 80 to 1,500 mm, featuring spinning speeds of 0.05 to 0.5 rpm.
- Model SL-W30H25T2C: Features a portal with internal dimensions of 4,000 mm, supporting a total capacity of 2,000 kg.
- Model TTP-W20H55T4: Suitable for square tube welding, with workpiece widths from 50 to 210 mm and feeding speeds of 180 to 1,800 mm/min.
Catalog excerpts
Get a quick overview with our practical symbol system. si v/' AC DC Machine welds electrodes Machine suitable for TIG welding Machine suitable for MIG/MAG welding Machine suitable for plasma cutting Machine with inverter techology Machine with IGBT technology Machine is HF-protected Machine with Lift TIG Machine with HF-ignition Machine uses alternating current Machine uses coflow Machine suitable for pulse welding Machine equipped with Hot Start Machine equipped with Arc Force Machine equipped with Upslope Machine equipped with Downslope Machine equipped with thermostat Machine equipped with...
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Tractors for submerged arc weldingMIG-SAW 500-12 r — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — n i What is SAW-Welding? Electricity contact Welding powder Solid slag Welding seam SAW-Welding = Submerged Arc Welding SAW welding is an arc welding process in which the welding arc burns invisibly between an electrode and the workpie-ce.The arc and the molten bath are covered by a granular powder. A protection of the weld from the influence of the atmosphere is due to the slag formed from the powder.
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Tractors for submerged arc weldingMIG-SAW 500-12 The SAW-Welding tractor MIG-SAW 500-12 with large scope of delivery You can with the MIG-SAW 500-12 easily weld wide welds together, with or without a guide rail. The SAW welding tractor can be used on different rails Sturdy, compact casing With higth performance magnet. With higth traction (32 kg); Easy handling with magnet release lever Welding in both directions Digital display Scope of delivery: 1 Carriage with SAW-head 1 Battery charger 1 Battery All prices excl. VAT. Subject to misprints, errors and technical changes! 23.04.2018 1.80
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MIG-500 and MIG 502 with magnet and battery MIG 500 - with a large scope of delivery. Horizontal and vertical welding will be no problem with the MIG 500/MIG502. The carriage can be mounted on different guiding rails Scope of delivery: 1 Welding tractor 1 Transformer 1 Battery 1 Adapter for butt welds 1 Pair claws for Nylon- and alu-rail 1 Pair claws for steel-rail Supply voltage Traction power Horizontal adjustment Vertical adjustment Speed mm/min. Pivoting movement Dwelling time left/right Oscillation angle Measurements (L x W x H) mm Weight Item no. PC Price € All prices excl. VAT. Subject...
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Flexible steel-rail 2m Item no. 02.20.02.00070 Price: 475,-PC: C Robust, compact casing. Easy handling Welding in both driving directions possible. Continuous driving speed with digital display. MIG 502 is equipped with oscillator angle, speed, curves, central position, and pause times are adjustable. Also for oxy-acetylen cutting. Attachement for cutting torch, Item no. 02.20.02.10020 Price: 100,-PC: B Aluminium guide rail 1,5 m Item no. 02.20.02.00080 Price: 595,-PC: C aditional battery for MIG 500 and MIG 502 Item no. 02.20.02.11010 Price: 265,-PC: B Flexible guide rail 1,5 m Item no. 02.20.02.00050...
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Welding tractorsMIG 1 A Welding with tractors - a clean solution Welding tractors are used effectively for welding fillet weld joints in numerous variations. Especially long weldseams can be worked comfortably and cleanly with a welding tractor - without manual intervention thanks to the strong magnet and the precise guide wheels! ■ With high performance magnet ■ Robust, compact casing. ■ Extremly small and lightweight construction ■ Low center of gravity with high traction (16 kg); vertical moving possible. ■ Continius driving speed ■ Easy handling with magnet release lever; ■ Step welding with...
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Welding tractors MIG 1 B with battery A reliable partner The MIG 1B with battery is mainly used in shipbuilding, bridge and locomotive construction, as well as in the steel and petrochemical industry. Automatic welding with a tractor improves the quality of the welds and virtually eliminates defective seams. Thanks to the limit switches on both sides of the MIG 1B, the tractor automatically stops when it reaches the end of the workpiece or encounters an obstacle on the side.Thus, multiple tractors can be operated by only one person at the same time easily. ▪ Robust, compact casing. ▪ With high...
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Welding tractors MIG-100-HZ Ideally for T-beam With his two torch arms, you are able to weld both sides of a T-beam at the same time. Due to the magnetic rack rail the tractor can be also used on top of the T-beam. Increase your welding quality and halve your production time Tractor also available with automatic weld seam tracking! Our tractors can be adapted for various applications. Above: Carriage on vakuum rack-rail with one torch arm and mechanical hight adjustment. Left: mechanical hight adjustment for the regulation of the torch distance All prices excl. VAT. Subject to misprints, errors...
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Welding tractors MIG-2HZ Features ▪ Simultaneous welding on both sides possible ▪ Traction higher than 10 kg. ▪ Easy operation: power, moving direction, welding mode, start/stop, speed adjustment. ▪ Robust, compact casing; easily portable. Right PIC: Carriage on screwmountable rack-rail with two torch arm Under PIC: height control analog from MIG-100A Model Supply voltage Size carriage Size rail Carriage weight Rail weight gear wheel Carriage speed Adjustment range torch left/rigth 30 mm working angle 45° Movement direction up/down, left/right Pause time left/right Incl. gear-rack Price € (without...
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MIG-2FLB with two torch arms The FLB-Duo has the same function as the FLB, but can be moved with two burners at the same time here. This makes the duo execution the ideal tool for T forms. Wihout problems more tractors can therefore be operated by only one person at the same time. Other models for various applications available! I Supply voltage Traction power Magnetic force Drive Adjustment range torch Speed mm/min Step welding Crater fill Measurements (L x W x H) mm Weight Item no. PC Price € Scope of delivery: 1 Welding tractor 1 Transformer All prices excl. VAT. Subject to misprints, errors...
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