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Hy~Line and Ultima Lobe Pumps

Hy~Line and Ultima Lobe Pumps
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Hy~Line and Ultima Lobe Pumps

Product catalog summary
Overview: The document provides a comprehensive analysis of Jabsco's Hy~Line and Ultima lobe pumps, highlighting their applications in industries such as food, dairy, healthcare, chemical, industrial, pharmaceuticals, and bioprocessing. Both pump ranges are designed to meet high standards but cater to different application needs.
Hy~Line Features: Hy~Line pumps are characterized by high reliability, low noise, minimal product damage, and ease of servicing. They are suitable for a wide range of liquids, offering good hygiene and chemical resistance. They support Cleaning In Place (CIP) and some variants comply with EHEDG CIP protocols.
Ultima Features: Ultima pumps provide enhanced cleanability and sterilization (SIP), process containment, and liquid purity, making them ideal for sterile applications. They meet EHEDG CIP, SIP, and bacterial tightness protocols.
Shared Features: Both pump ranges share installation dimensions, performance characteristics, and many spare parts, allowing users to source both hygienic and ultra-hygienic pumps from one supplier.
Design and Operation: Jabsco lobe pumps operate with two rotors turning in opposite directions, carrying fluid around the rotors and out through the discharge port. The flow rate is proportional to rotor diameter and speed, ensuring no contact between rotors, which prevents contamination and makes them suitable for abrasive fluids.
Technical Specifications: The document details specifications for various pump sizes, including displacement, port sizes, maximum pressure, speed, and flow rates. It also lists available options such as mechanical seals, elastomers, and surface finishes.
Materials and Design: Hy~Line pumps are typically made from 316 stainless steel, while Ultima pumps use low-carbon 316L stainless steel for enhanced corrosion resistance. The pumps are designed with smooth contours for easy cleaning and minimal contamination risk.
Operational Features: The pumps use scimitar-type rotors for high efficiency and low noise operation. They are equipped with non-contacting pumping elements to prevent wear and contamination. The pumps can handle both thin and viscous liquids, with interchangeable rotor options for different applications.
Options and Accessories: Various sealing options are available, including single and double mechanical seals, O-ring seals, and multi-lip seals. Additional features include jacketed end covers, rotor case jackets, and elastomers in FDA-approved materials.
Installation and Maintenance: The pumps offer flexible mounting options and can be converted between vertical and horizontal orientations. Maintenance is simplified with accessible timing gears and interchangeable parts.
Sealing Systems: The document covers single, flushed, and double seals, their materials, applications, and installation procedures. It emphasizes the importance of not running pumps dry for more than 30 seconds to avoid excessive heating.
Steam Barrier Specifications: Sterile liquid, such as steam condensate, should be used as a flush wherever possible. Steam must be clean, filtered, and wet, not superheated, with pressure as low as possible while maintaining the desired temperature.
Cleaning and Sterilization Procedures: The document outlines Cleaning In Place (CIP) and Sterilizing In Place (SIP) procedures, emphasizing the importance of effective cleaning in hygienic industries. It describes the benefits of CIP over manual cleaning, such as faster processing, reduced labor costs, and higher cleaning standards.
Design Features: Hy~Line and Ultima pumps are designed for high-standard cleaning, with features like external rotor retainers and gasket type joints to eliminate fluid-contact areas. The pumps have passed hygiene tests by the European Hygienic Equipment Design Group (EHEDG), ensuring they meet international standards for hygienic processing.
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Catalog excerpts

Hy~Line and Ultima Lobe Pumps-1

Hy~Line and Ultima Lobe Pumps 2/00 User Benefits The Jabsco Hy~Line and Ultima ranges are two variants of a common theme. Both demonstrate high standards of design and manufacture and share many features. They are both aimed at users in Food and Dairy production, Healthcare products, Chemical and Industrial applications, Pharmaceuticals & Bioprocessing yet they are two very different pump ranges, each aimed at particular type of application. Jabsco gives the lobe pump user a choice: Fig 2 Ultima, as the name suggests, combines all of the above with even higher standards of in-place cleanability (CIP) & sterilisation (SIP), process containment and purity of liquid for applications where compromise is not an option. Ultima is used in truly sterile applications and everywhere that only the highest system cleaning capability is good enough. Approved to EHEDG CIP, SIP & bacterial tightness protocols Fig 1 Hy~Line offers high reliability, low noise, low product damage, easy servicing and efficient handling of a wide variety of liquids. Hy~Line offers levels of hygiene and chemical resistance to suit many transfer, filtration and processing applications and can be cleaned in place (CIP) to a level adequate for many users. Some variants approved to EHEDG CIP protocols This commonality between the two pumps has benefits too. Users who require both hygienic and ultra-hygienic lobe pumps in their process can now source both pump types from one supplier. Hy~Line and Ultima share not only installation dimensions but also performance characteristics and many common spare parts as well. Note : EHEDG = European Hygienic Equipment Design Group

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Hy~Line and Ultima Lobe Pumps-2

Hy~Line and Ultima Lobe Pumps 2/00 Shared Features and Benefits High efficiency pumping thin liquids, reduced shear damage to suspended organisms High-viscosity liquids handled with minimal shear damage to their structure Low noise for a safe and comfortable working environment Front-loaded shaft seals give long life, effective CIP and quick strip & repair Easy maintenance features including rotor case removable in situ Non-contacting rotors minimise risk of particles shed into fluid stream All-metal construction with 316 grade stainless steel fluid contact parts US 3A conforming hygienic construction...

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Hy~Line and Ultima Lobe Pumps-3

Hy~Line and Ultima Lobe Pumps 2/00 Basic Principles of Design and Operation Jabsco Hy~Line and Ultima positive displacement rotary Lobe Pumps are designed to pump delicate, viscous and particle-laden fluids as well as thin liquids which require an all stainless steel pump. The design of Jabsco Lobe Pumps is influenced by some fundamental engineering principles and it is useful to understand these first to ensure their most effective selection and operation. All Hy~Line and Ultima Lobe Pumps use the same principle of operation. Two rotors turn in opposite directions; fluid enters the pump from...

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Hy~Line and Ultima Lobe Pumps-4

Hy~Line and Ultima Lobe Pumps 2/00 Fig 4 Separate timing gears exactly synchronise the rotation of the two shafts to ensure that the pump head components do not touch, unlike for example gear pumps where one gear drives the other and can wear, resulting in a loss of efficiency. Volumetric Efficiency The clearances within the pump head must be large enough to allow for shaft deflection under pressure and for thermal expansion without rotor contact but must also be kept as small as possible to maintain pump efficiency. Volumetric efficiency is lost when liquid slips from the discharge side back...

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Hy~Line and Ultima Lobe Pumps-5

Hy~Line Lobe Pumps Operating Data Preliminary Selection Curves This is an approximate selection guide only. Full details of flow, pressure, viscosity and suction conditions are required to enable exact selection to be made. Refer to manufacturer or appointed distributor. FLOW - litres per minute

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Hy~Line and Ultima Lobe Pumps-6

Hy~Line Lobe Pumps 9/00 Bare Pump Dimensions in Millimetres The dimensions shown here are for guidance purposes only, refer to Jabsco for certified drawings. Pump 42 44 52 54 62 64 Jabsco GmbH 1485 Dale Way Costa Mesa CA 92628-2158 Bingley Road Hoddesdon Hertfordshire, EN11 0BU Warranty: All products of the company are sold and all services of the company are offered subject to the companys warranty and terms and conditions of sale, copies of which will be furnished upon request. The information provided herein is for guidance only, it does not constitute a guarantee of the performance or specification...

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Hy~Line and Ultima Lobe Pumps-7

Ultima Lobe Pumps Operating Data Preliminary Selection Curves

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Hy~Line and Ultima Lobe Pumps-8

Ultima Lobe Pumps 9/00 5.32 Bare Pump Dimensions in Millimetres Jabsco GmbH 1485 Dale Way Costa Mesa CA 92628-2158 Bingley Road Hoddesdon Hertfordshire, EN11 0BU Warranty: All products of the company are sold and all services of the company are offered subject to the companys warranty and terms and conditions of sale, copies of which will be furnished upon request. The information provided herein is for guidance only, it does not constitute a guarantee of the performance or specification of any individual product or component. ©Copyright 2000 ITT Industries - Jabsco

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Hy~Line and Ultima Lobe Pumps-9

Operating Data Preliminary Selection Curves FLOW - US gall, per minute

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Hy~Line and Ultima Lobe Pumps-10

Hy~Line Lobe Pumps 9/00 Bare Pump Dimensions in Inches only, refer to Jabsco for certified drawings. J K L M N O P Q size) & (BB = Enlarged port size) Jabsco GmbH 1485 Dale Way Costa Mesa CA 92628-2158 Bingley Road Hoddesdon Hertfordshire, EN11 0BU Warranty: All products of the company are sold and all services of the company are offered subject to the companys warranty and terms and conditions of sale, copies of which will be furnished upon request. The information provided herein is for guidance only, it does not constitute a guarantee of the performance or specification of any individual product...

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Hy~Line and Ultima Lobe Pumps-11

Ultima Lobe Pumps Operating Data Preliminary Selection Curves

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Hy~Line and Ultima Lobe Pumps-12

Ultima Lobe Pumps 9/00 5.32 Bare Pump Dimensions in Inches The dimensions shown here are for guidance purposes only, refer to Jabsco for certified drawings. Pump A B C D E F G H J K L M N O P Q 42 44 52 54 62 64 Note: Dimensions (B = Standard port size & Tri-Clamp enlarged port size) & (BB = Other enlarged port size) Jabsco GmbH 1485 Dale Way Costa Mesa CA 92628-2158 Bingley Road Hoddesdon Hertfordshire, EN11 0BU Warranty: All products of the company are sold and all services of the company are offered subject to the companys warranty and terms and conditions of sale, copies of which will be...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.