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ALUMINIUM

Product catalog summary

Overview: The document from Izartool focuses on tools specifically designed for machining aluminium and other materials. It covers various aspects of machinability, material groups, cutting parameters, and lubrication techniques.

Machinability: The machinability of a piece is influenced by factors such as tool life, chipping-off, surface finishing, and cutting power. Key parameters include the material of the piece, machine-tool, type of operation, tool, cooling liquid, and cutting data.

Material Groups: The document categorizes materials into groups for chip removal, including steel, stainless steel, cast iron, titanium, copper, aluminium-magnesium, and composites. Each group is further divided into subgroups with specific hardness and tensile strength values.

Aluminium-Magnesium: Pure aluminium is limited in use due to its softness. It is often alloyed with elements like copper, manganese, silicon, magnesium, zinc, and iron. Aluminium alloys offer good machinability, low machining temperatures, and high cutting speeds. Specific cutting tools with sharp edges and high rake angles are recommended to avoid built-up edge tendencies.

Cutting Parameters: The document highlights that from a cutting speed (Vc) of 60 m/min, the risk of built-up edge significantly decreases. Aluminium alloys do not have maximum cutting speed limitations, especially when using high-speed spindles.

Lubrication: To minimize built-up edge, lubricants such as cutting fluids or MQL systems are used. Cutting fluids are expelled by centrifugal force, while MQL systems use oils or biodegradable alcohols to reduce heat and friction and aid chip removal.

Tool Specifications: The document provides detailed specifications for various drills, including HSS, cobalt, and universal cobalt drills, with parameters like diameter, length, and price. It also includes feed rates and cutting speeds for different materials.

Technical Document Summary
1. Specifications: This document provides detailed specifications for various types of end mills, including carbide, PMX, and HSSE 8% Co. Each type is listed with dimensions such as diameter (D), shank diameter (d), overall length (L), flute length (l), and the number of flutes (Z). Prices are also provided for each specification.

2. Materials and Applications: The end mills are suitable for a range of materials including stainless steel, aluminium, steel with different tensile strengths, cast iron, brass, plastics, and copper. Specific recommendations are given for each material type.

3. Cutting Parameters: Feed rates (mm/rev) and cutting speeds (Vc in m/min) are specified for different diameters. The document provides formulas for calculating the spindle speed (r.p.m.) based on these parameters.

4. Tolerances and Standards: Tolerances for diameters (D and d) are specified according to standards such as DIN 6528 N and ISO 1641/1. The document also mentions the use of coatings like TIALSIN for enhanced performance.

5. Product Range: The document lists various product references with corresponding specifications and prices, indicating a wide range of options for different machining needs.

6. Contact Information: Contact details for IZAR Cutting Tools S.A.L. are provided, including email addresses and phone numbers for national and export sales, technical service, and customer assistance.

7. Company Values: The document concludes with a section highlighting the company's commitment to quality, innovation, sustainability, and customer service.

Catalog excerpts

HERRAMIENTAS ESPECIALMENTE DISEÑADAS PARA Tools Specially designed for Outils déssinés particulièrement pour ALUMINIO ALUMINIUM

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MAQUINABILIDAD Machinability Usinage Desde un punto de vista operacional la herramienta de corte es analizada bajo el criterio de: • Vida de la herramienta • Formación de viruta • Acabado superficial • Capacidad de metal arrancado • Fuerza de corte / potencia • Tendencia al filo de aportación From an operational point of view, some cutting tools related criteria are analized: • Tool life • Chipping-off • Surface finishing • Pulled out metal capacity • Cutting power • Built-up edge tendency L´analyse d´un outil coupant dans ses operations doit être analysé suivant les critères: • Vie de l´outil...

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GRUPOS DE MATERIALES Material Groups Groupe de Matériaux Los principales grupos de materiales por arranque de viruta son: 1. Acero 2. Acero inoxidable 3. Fundición 4. Titanio 5. Cobre 6. Aluminio - Magnesio 7. Composites / Materiales sintéticos GRUPO Group Groupe SUBGRUPO Subgroup S. Groupe 1. ACERO - STEEL - ACIER 2. INOX - STAINLESS STEEL 2.2 3. FUNDICION - CAST IRON - FONTE 3.2 Most important chip-removal material groups are: 1. Steel 2. Stainless steel 3. Cast iron 4. Titanium 5. Copper 6. Aluminium - Magnesium 7. Composites / Synthetic materials MATERIALES Materials Materiaux Aceros al Carbono...

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ALUMINIO-MAGNESIO Aluminium-Magnesium Aluminium – Magnesium El aluminio puro tiene un uso limitado debido a que es muy blando y dúctil. La mayoría se presentan en aleaciones: cobre manganeso, silicio, magnesio, zinc, hierro. • Buena maquinabilidad. • Bajas temperaturas de mecanizado • Velocidades de corte altas Pure aluminium has a limited use, because it is very soft and malleable Most of them are presented in alloys: manganese copper, silicon, magnesium, zinc, iron. • Good machinability • Low machining temperatures • High cutting speeds L´aluminium pura une utilisation limitée à cause de sa...

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PARAMETROS DE CORTE Cutting Values Paramètres de Coupe A partir de Vc 60 m/min From Vc 60 m/min • Desaparece en gran medida el riesgo • Built-up edge risk highly disappears de filo recrecido • But in low cooling conditions it could reappear • Aunque en condiciones de baja refrigeración puedan aparecer. A partir de Vc 60 m/min • Disparait en grande partie le risque de avoir des filets avec sur mesure malgrés qu´ils puissent apparaître dans des faibles conditions de lubrification. Las aleaciones de aluminio Aluminium alloys • No presentan limitación de veloci- • No máximum cutting speed limitadad...

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LUBRICACIÓN Lubrication Lubrification • Para minimizar el filo recrecido en las • In order to minimize the built-up herramientas se emplean lubricanedge, lubricants are used, such as tes, bien por taladrinas o por sistecutting fluids or MQL systems. mas MQL. • Pour minimiser l´effet de surmesure su les filets on conseille l´emploi de lubrifiants, taladrine où systemes MQL. • TALADRINA → nunca llega esta al • CUTTING FLUID → It never gets to centro de la herramienta, es expulthe tool center, and it is expelled sada por la fuerza centrífuga que by the centrifugal force that forms crea una pantalla...

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INDICE Index Index Pag. TALADRADO / Drilling / Perçage HSS TALADRADO / Drilling / Perçage HSSE 5% Co TALADRADO MD / HM Drilling / Perçage Carbure ROSCADO / Threading / Taraudage FRESADO / Milling / Fraisage 1Z HSS FRESADO / Milling / Fraisage 1Z HSSE 5% Co FRESADO 1Z MD / 1Z HM Milling / Fraisage 1Z Carbure FRESADO 2Z MD / 2Z HM Milling / Fraisage 2Z Carbure FRESADO 3Z MD / 3Z HM Milling / Fraisage 3Z Carbure FRESADO 2-3Z PMX / 2-3Z PMX Milling / Fraisage 2-3Z PMX FRESADO 2-3Z HSSE 5% Co / 2-3Z HSSE 5% Co Milling Comprometidos con la fabricación y el empleo Commited to manufacturing and jobs

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HSS Twist Drill Foret HSS SPEED POINT Material Grupo Sub. 6.1 6 *vf (mm/min.) = r.p.m. x Z x fz x K (K = Coeficiente Corrección / Correction Coefficient / Coefficient de Correction) r.p.m. = Fundición / Cast Iron / Fonte Chapa Sheets Tôle Comprometidos con la fabricación y el empleo Aluminio / Aluminium Engagés dans la fabrication et l’emploi

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BROCA COBALTO Cobalt Twist Drill Foret Cobalt SPEED MAX Material Grupo Sub. 6.1 6 *vf (mm/min.) = r.p.m. x Z x fz x K (K = Coeficiente Corrección / Correction Coefficient / Coefficient de Correction) r.p.m. = INOX Austenítico Stainless Chapa Sheets Tôle Aluminio / Aluminium Comprometidos con la fabricación y el empleo Commited to manufacturing and jobs

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BROCA UNIVERSAL COBALTO MULTI INOX Multi-STAINLESS Cobalt Universal Twist Drill Foret Universel Cobalt Multi INOX *vf (mm/min.) = r.p.m. x Z x fz x K (K = Coeficiente Corrección / Correction Coefficient / Coefficient de Correction) r.p.m. = 40° INOX / Stainless Steel 135° Point Angle: • Special portable drilling machine. • High precision Split Point. • Lower cutting-forces. • Good centering on concave surfaces. Angle de pointe 135°: • Perçeuses à main • Affûtage precision • Force de coupe inferieure • Autocentrage surfaces courbes Hélice 40°: • Excelente evacuación de viruta. • Taladro más rápido...

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BROCA INTEGRAL METAL DURO HM Twist Drill Foret Carbure *vf (mm/min.) = r.p.m. x Z x fz x K (K = Coeficiente Corrección / Correction Coefficient / Coefficient de Correction) r.p.m. = Blanca Bright Finish Finition Blanc Rectificada Ground Rectifiée INOX / Stainless Steel Fundición / Cast Iron / Fonte Latón / Brass / Laiton Cobre / Copper / Cuivre Aluminio / Aluminium Titanio / Titanium Plástico / Plastics / Plastiques Comprometidos con la fabricación y el empleo Commited to manufacturing and jobs

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All IZAR CUTTING TOOLS S.A.L. catalogs and technical brochures

Archived catalogs

CONSTRUCTION Catalogue
116 Pages
FRACTIONAL Catalogue
84 Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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