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IWK DPC I IWK TZC - COBOT SYSTEMS

IWK DPC I IWK TZC - COBOT SYSTEMS

IWK DPC I IWK TZC - COBOT SYSTEMS

Product catalog summary
Advantages of IWK Cobot Systems
  • High cost-efficiency and rapid amortization.
  • Interruption-free production and greater occupational safety.
  • Better handling and flexible installation options.
Overview of Collaborative Robot Systems

Collaborative robots are transforming production processes, particularly in the packaging industry. IWK integrates this technology into depalletizing and tube infeed systems, enhancing cost-efficiency and simplifying handling processes. The systems can be retrofitted easily, with a return on investment period of approximately 12 months.

System Features
  • Flexible installation reduces the overall area needed, allowing efficient use of production spaces.
  • Laser scanners ensure occupational safety, approved by the German employer’s liability insurance association.
  • DPC depalletizers and TZC tube infeeds can be delivered and retrofitted individually or in combination.
Full Autonomy and Safety

The IWK DPC depalletizing system offers full autonomy with a robot arm capable of accessing two pallet spaces, ensuring uninterrupted supply to the tube filling line. The system adheres to global safety norms and requires no additional safety systems.

Patented Shipping Box Handling

IWK's unique, patent-pending solution allows pneumatic removal of shipping boxes from pallets, improving cost-efficiency and handling. The system is adaptable to all standard shipping box formats.

Energy Efficiency and Controls
  • Integrated vacuum generator tailored to customer needs, ensuring high efficiency and low maintenance.
  • Two versions of the depalletizer are available, with integrated controls for combined systems or standalone solutions for retrofitting older equipment.
Occupational Safety and Handling

Laser sensors monitor the protected zone around the robot arm, slowing movement if a person enters the area. The system resumes full speed once the area is clear. The IWK TZC allows manual correction of tube positioning without interruption.

Smart Format Change

Format changes require minimal effort and time, with parameters stored for future use, enhancing system learning and efficiency.

Efficient Tube Infeed

The IWK TZC tube infeed system ensures gentle handling of tubes, with safety laser scanners providing accident protection in compliance with global safety norms.

Global Presence

IWK Verpackungstechnik GmbH operates worldwide with offices and manufacturing facilities in various locations, including Germany, Singapore, and the USA.

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Catalog excerpts

IWK DPC I IWK TZC - COBOT SYSTEMS-2

ADVANTAGES OF IWK COBOT SYSTEMS • HIGH COST-EFFICIENCY • RAPID AMORTIZATION • INTERRUPTION-FREE PRODUCTION • GREATER OCCUPATIONAL SAFETY • BETTER HANDLING • FLEXIBLE INSTALLATION

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IWK DPC I IWK TZC - COBOT SYSTEMS-3

Collaborative robots fundamentally change the options available for production processes. IWK is making waves in the packaging industry by including this technology in depalletizing and tube infeed systems. Equipping new packing lines with CoBot systems opens up an array of attractive possibilities. It greatly increases the cost-efficiency of the equipment overall through automatic supply to the filling line, while also making processes for handling empty tubes much simpler. In addition, retrofitting in installed equipment is not only possible but also straightforward. Depending on utilization,...

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IWK DPC I IWK TZC - COBOT SYSTEMS-4

FULL AUTONOMY FOR YOUR TUBE FILLING SYSTEM CoBot-supported IWK DPC depalletizing system The collaborative depalletizing system from IWK is unique in the industry and offers full equipment autonomy. The robot arm with pneumatic grip arms is able to access up to two pallet spaces, therefore ensuring that the tube filling line has uninterrupted supply. This significantly extends the cycle times for subsequent pallet deliveries. The CoBot device corresponds to current Global safety norms, and can be used immediately without any additional safety and monitoring systems. CoBot depalletizers positioning...

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IWK DPC I IWK TZC - COBOT SYSTEMS-5

Patented Shipping Box Handling IWK has developed a unique, patent-pending approximation solution to enable the pneumatic removal of individual shipping boxes from pallets. In this process, the shipping box is firstly lightly withdrawn from the group, before it is lifted by the second grip arm and precisely placed on the servo-driven transport conveyor of the tube infeed. The robot arm removes and disposes of the shipping box lid before the empty tubes are moved on in the direction of the transport conveyor. The grip arms can be adjusted to all standard shipping box formats. High Cost-efficiency The...

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IWK DPC I IWK TZC - COBOT SYSTEMS-6

After transferring the empty tube shipping boxes onto the transport conveyor, the empty tubes are conveyed to the removal area, while lateral guide strips ensure precise positioning. Mandrels dip into the rows of tubes, remove the row, and - in such a way that protects the materials - gently place it on the tube machine conveyor of the tube filling and sealing machine. Occupational Safety The protected zone around the moving robot arm is monitored by laser sensors. If a person reaches into or enters this area, the movement of the CoBot arm is immediately slowed, in order to prevent a collision....

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IWK DPC I IWK TZC - COBOT SYSTEMS-7

Working Safely The protected zone around the tube infeed is monitored by highly sensitive safety laser scanners. Up to four scanners register any breaches and reliably ensure protection against accidents; this satisfies the strict guidelines of the Global safety norms among other regulations.

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IWK DPC I IWK TZC - COBOT SYSTEMS-8

IWK Verpackungstechnik GmbH Lorenzstrasse 6 76297 Stutensee, Germany P +49 7244 968 0 F +49 7244 960 73 [email protected] www.iwk.de NEUWIED LUDWIGSHAFEN WOODBRIDGE ROLLING MEADOWS LEWIS CENTER ROCK HILL SAMUTPRAKARN PENANG ST. GEORGEN INGOLSTADT MUNICH MANUFACTURING FACILITIES OFFICES

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.