MEGAlife I and MEGAlife II - The maintenance free iwis chains
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MORE ADDED VALUE MEGAlife I and MEGAlife II The maintenance free iwis chains MEGAlife maintenance free roller and conveyor chains can be applied in all areas where post installation lubrication is not at all or only partly possible. This is the case in clean and dry surroundings or in applications with difficult lubrication passage. MEGAlife maintenance free chains are corrosion resistant due to nickel-plated parts and can be utilized in a temperature range from –40°C up to +160°C. All maintenance-free MEGAlife roller chains from JWIS have an extremely high breaking and fatigue strength, which means even better operational reliability for the customer. The chains offer exceptionally high wear resistance and long service life even without re-lubrication, keeping downtimes and servicing requirements to a minimum. Depending on the customer application, MEGAlife maintenance-free chains are supplied either dry or ready-treated with special-purpose lubricant. MEGAlife Highlights: 1 Seamless sintered bush made of a material specially developed for this application, hardened and treated to optimize its tribological properties 2 Pin with wear-resistant, friction-optimized coating 3 eamless roller with corrosion-resistant coating and S geometry optimized on the sinter bush

The maintenance free iwis chains PROBLEM/INITIAL SITUATION • ubrication is not at all or only partly L possible • lean & dry surroundings are required C • ifficult/obstructed lubrication passage D • ontamination of manufacturing outlet C and conveyor apparatus due to chain lubrication • xcellently qualified for normal chain E applications without re-lubrication at speeds amounting to max. 3 m/s • ermanently maintenance free under P certain conditions • asy to dismantle due to easy break E • pplicable in corrosive environments; A recommendable with lubrication, if possible • 00 %...

CUSTOMER BENEFITS PRODUCT RANGE • xcellent wear resistance – even at high E speeds and loads – where conventional maintenance free chains stretch • xtremly high levels of fatigue and E breaking strength • rotected from corrosion due to P nickel-plated parts • asy to dismantle, easy break E • T emperature range from -40°C up to +160°C • ess production still-time and therefore L reduced overall maintenance cost • GALIFE chains are clean, dry and M environmentally-friendly due to absence of excess lubrication • ackaging & Food Industry P • rinting Industry P • aterial handling, Conveyor...

MEGAlife I roller chains Outer link Inner link Simplex/duplex - MEGAlife roller chains with straight side plates 10 B-1 * also available in 10 m length (Art. 50035181), with straight side plates Differing dimensions for cranked links If cranked links are fitted, it should be noted that the breaking strength of the chain my be reduced by approximately 20%.

MEGAlife I conveyor chains with straight attachment plates Threaded insert based on iwis roller chains complying with ISO 606 also for the corresponding duplex and triplex chains Nominal pitch Simplex chains Duplex chains Triplex chains STRAIGHT ATTACHMENTS The types illustrated are also obtainable for connector and outer links for final assembly and repair. Fitting attachments on one or both sides, on each outer link or at greater spacing is possible. Other conveying chains and threaded inserts on request. p 102.31 with threaded insert* a p 103.31 with threaded insert* 103.32 with threaded...

MEGAlife I conveyor chains with bent attachment plates based on iwis roller chains complying with ISO 606 Triplex chains Threaded insert Duplex chains Simplex chains Conveyor chains D 1611 ML and TR 1611 ML on request Also for the corresponding duplex and triplex chains except when fitted on both sides to D 85 ML, D 106 ML and D 127 ML Assembly of the bent attachments also possible inward over the chain Nominal pitch Simples chains Duplex chains Triplex chains BENT ATTACHMENTS The types illustrated are also obtainable for connector and outer link for final assembly and repair. Assembly of...

MEGAlife I conveyor chains with extended pins based on iwis roller chains complying with ISO 606 For multiple chains on request Nominal pitch Other pin lengths and shapes on request EXTENDED PINS The types illustrated are also available as connecting links and outer links for final assembly and repair (C only as outer link). MEGAlife I Transfer chains based on iwis roller chains complying with DIN ISO 606 (DIN 8187) horizontal

MEGAlife II – Roller chains Outer link Inner link Triplex – ML-2 roller chains on request Simplex ANSI chains 08 A-1 ANSI 40 12 A-1 ANSI 60 ML-2 conveyor chains on request 1) Differing dimensions for cranked links. If cranked links are fitted, it should be noted that the breaking strength of the chain may be reduced by approximately 20%. * straight side plates INDIVIDUAL COMPONENTS AND CONNECTING LINKS Nr. 2 Inner link Standard designation B Nr. 3 Connecting link with spring clip Standard designation E Nr. 7 Double cranked link Standard designation C Nr. 8 Outer link Standard designation A

3W7s MEGAlife conveyor chains Examples of special chain designs MEGAlife conveyor chain with straight attachment plates MEGAlife conveyor chain with extendend pins MEGAlife conveyor chain with bent attachment plates MEGAlife conveyor chain with special attachment plates

MEGAlife maintenance free power & free conveyor chains More Efficiency and Sustainability • xcellent wear resistance – also under E extreme environmental conditions • asy to dismantle E • educed overall maintenance cost R • Less production stop and machine downtime • Environmentally-friendly due to lubrication free chain surface • hains suitable for clean rooms C • Dry chain surface and transport rollers • Corrosion resistant • ransport rollers optional as plastic T material or steel (stainless steel or nickel-plated) • Temperature range for use –40 °C up to +160 °C (for transport rollers...