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iwis antriebssysteme GmbH & Co. KG
High-performance roller and conveyor chains

High-performance roller and conveyor chains

Product catalog summary

Overview: The document provides a comprehensive overview of various chain types, specifications, and standards, focusing on leaf chains, deep link chains, hollow pin chains, and scraper conveyor chains. It details specifications such as pitch, chain number, width between inner plates, minimum tensile strength, and relevant standards.

Key Sections:

Leaf Chains: Lists models like BL2034 and LL4022, specifying pitch and tensile strength, conforming to standards like DIN 8187/ISO 606.
Deep Link Chains: Details chains like MT20 and FVT40 with dimensions and tensile strengths, adhering to standards such as DIN 8167 and DIN 8165.
Hollow Pin Chains: Describes models such as MC28 and FVC 63, focusing on structural specifications and compliance with standards like DIN 8188/ISO 606.
Scraper Conveyor Chains: Includes chains like MR 56 and FVR 40, emphasizing mechanical properties and standardization under DIN 8182/8183 and ANSI.

Standards and Specifications: References multiple standards, including DIN 8187/ISO 606, DIN 8167, and DIN 8165, ensuring international quality and safety requirements.

Company Overview: iwis Group, established in 1916, is a global leader in high-quality chain solutions, emphasizing tradition and innovation. It offers a wide range of products under the ELITE brand, including high-performance roller chains and conveyor chains.

Subsidiaries: iwis motorsysteme GmbH & Co. KG focuses on automotive applications, while iwis antriebssysteme GmbH serves the industrial chain drive sector.

Product Range and Quality: ELITE offers chains manufactured to DIN and ANSI standards, with superior wear and fatigue resistance, undergoing strict quality control as per ISO 9001 standards.

Research and Development: iwis boasts the largest R&D department for chain drive systems globally, focusing on innovative solutions, wear and fatigue testing, and strength calculations.

Applications: ELITE chains are used across various industries, including logistics, packaging, medical technology, and food processing, designed for reliability and flexibility.

Customization and Rapid Service: The ELITE Rapid Service department offers customized chain solutions with quick lead times, including a 48-hour express service for urgent needs.

Chain Design: iwis high-performance roller chains consist of inner and outer links, designed for tensile load transmission and articulation, ensuring optimized functionality.

Specifications: Provides detailed specifications for roller chains, including dimensions such as pitch, width between inner plates, roller diameter, pin diameter, and more, categorizing chains into types like ANSI Duplex, Triplex, and Simplex.

Procedures and Standards: Roller chains are manufactured according to ISO 606 standards, highlighting the importance of initial lubrication, pre-stretching, and maintaining length tolerances.

Recommendations: Recommends using standard sprockets for side bow chains and offers options for special lubricants or coatings, suggesting stainless steel chains for environments requiring regular cleaning.

Key Features and Benefits: ELITE chains are noted for initial lubrication, pre-stretching, and seamless rollers, offering higher breaking strength and designed for diverse applications.

Industries and Applications: Suitable for various industries, including agricultural machinery, general engineering, bulk goods transport, cement, steel, construction machinery, and building technology.

Additional Information: Mentions the availability of accessories and chain tools, and the ability to design complex solutions for integrated systems.

Specifications: All chain components are made from 1.4301 / AISI 304 stainless steel, featuring tapered plates, seamless rollers, and cold-hardened pins and bushes for enhanced wear resistance.

Zinc-Plated Chains: Used in outdoor applications, protected against rust, complying with ISO 606 standards, and interchangeable with standard chains.

Nickel-Plated Chains: Used in the food and packaging industry, resistant to water, air, acids, and alkalis, complying with ISO 606 standards.

Additional Benefits: ELITE chains can be supplied with various coatings for corrosion resistance and with H1 food-grade or high-temperature lubricants.

Technical Data: Includes detailed tables of dimensions and specifications for various chain types, including stainless steel, zinc-plated, and nickel-plated chains.

Everlast Plus Chains: Offers maintenance-free roller chains with a significantly longer service life due to improved sinter materials.

Overview: Discusses the new generation of Everlast Plus maintenance-free roller chains, highlighting improved wear resistance and extended service life.

Specifications: Maintenance-free due to high-strength, oil-impregnated sintered bushes, chemically nickel-plated pins, and black oxidised plates for corrosion protection.

Industries and Applications: Suitable for packaging, conveyor technology, textile machinery, electronics, and general engineering.

Product Range: Available in sizes 06B-1 to 16B-2, customizable with attachments and straight plates.

Additional Benefits: Offers complex solutions for integrated systems and suitable chain sprockets and accessories.

Technical Data: Includes detailed tables with dimensions and specifications for various chain types.

Service and Customization: ELITE offers a Rapid Service for quick assembly and delivery of customized chain versions.

Overview: Provides detailed information on roller chains with vulcanized elastomer profiles, designed for gentle transport of fragile goods.

Specifications: Chains feature an additional U-shaped attachment with a vulcanized elastomer profile, offering optimal cohesive friction and abrasion resistance.

Applications: Ideal for industries such as conveyor technology, logistics systems, pharmaceutical, food and beverage, and packaging.

Key Features: ELITE chains have tapered and shot-blasted chain plates, seamless cold-extruded rollers, and are designed for high contact ratios.

Technical Data: Includes detailed tables with specifications for various chain types.

Additional Information: Mentions the availability of complex solutions for integrated systems and specific chain configurations.

Overview: Provides detailed information about ELITE roller chains with sawtooth plates, used in the wood processing and sawmill industries.

Specifications: Chains are based on ISO 606 standards, made from case-hardened and tempered steel alloys, and prestretched to over 40% of breaking load.

Features: Shot-blasted plates for maximum fatigue strength and seamless, cold-extruded, shot-blasted rollers.

Applications: Used in the wood processing industry and sawmills.

Additional Benefits: Custom sawtooth forms and biodegradable lubricants available on request.

Technical Data: Includes detailed tables with specifications for various chain types.

Double Pitch Roller Chains: Based on ISO 606 standards, intended for lower speed and power transmission applications.

Product Range: Includes double pitch roller chains ISO 1275 and double pitch hollow pin bushed and roller chains.

Industries and Applications: Suitable for conveyor technology, general engineering, agricultural machinery, and food industry.

Additional ELITE Benefits: Corrosion-resistant versions and sprockets available on request.

Specifications and Product Range: iwis offers a wide range of high-quality accumulation chains, including standard accumulation chains, chains with finger protection, and Double Speed chains.

ELITE Accumulation Chains: Feature external rollers for power transmission and support, treated with a high-viscosity lubricant for durability.

Double Speed Chains: Increase conveying speed by turning transport rollers on guides, doubling the speed of material movement.

Accumulation Chains with Finger and Parts Protection: Provide complete coverage between rollers to prevent jamming and protect against finger injuries.

Leaf Chains: Designed for high load applications, such as forklift masts and counterweight chains, offering high breaking strength.

Technical Data: Includes detailed specifications for various chain types, ensuring precise selection for specific applications.

Overview: Provides a detailed technical analysis of leaf chains, highlighting their applications, classifications, and specifications.

Classification: Leaf chains are classified according to ISO 4347 standards, with the LH series corresponding to the BL series, and the LL series synonymous with the F series.

Specifications: Details specifications of various leaf chain series, including the LH (BL) heavy series and the LL (F) light series.

Product Range: Includes heavy series LH (BL) chains, light series LL (F) chains, and series AL chains.

Key Features: ELITE leaf chains are noted for precision-formed and heat-treated chain plates, offering high contact ratios.

Applications: Utilized in industries such as forklift trucks, lifting devices, machine tools, and the steelmaking industry.

Overview: Provides detailed specifications and descriptions of various types of chains, including leaf chains and conveyor chains, used in industrial applications.

Specifications: Lists multiple chain types with their respective technical specifications, crucial for selecting the appropriate chain for specific industrial applications.

Procedures and Standards: Chains are manufactured according to various standards, ensuring reliability and performance.

Recommendations and Best Practices: Highlights benefits of using special leaf chains with tube guides for forklifts and recommends rotary chains for heavy-duty applications.

Key Features: Outlines enhanced durability of chains due to improved press fit of pins and outer link plates.

Applications: Used across various industries including wood processing, steelmaking, automotive, and recycling.

Conclusion: Serves as a comprehensive guide for selecting and understanding the technical aspects of industrial chains.

Overview: Provides detailed specifications and information on various types of conveyor chains and their attachments, as per DIN standards.

1. Bush Conveyor Chains (DIN 8165 – FV Series): Specified by pitch, width between inner plates, pin diameter, bush diameter, roller diameters, plate height, and thickness.

2. Attachments for Bush Conveyor Chains (DIN 8167 – M Series): Details include pitch, distances from the middle of the chain to various points, bore diameter, and attachment plate length.

3. Roller Deep Link Chains (DIN 8167 – MT Series): Specifications include pitch, width between inner plates, pin and bush diameters, roller diameter, pin length, plate height, and thickness.

4. Hollow Pin Conveyor Chains (DIN 8168 – MC Series): Described by pitch, width between inner plates, pin and bush diameters, roller diameters, pin length, plate height, and thickness.

5. Scraper Conveyor Chains (DIN 8165 and DIN 8167): Includes pitch, width between inner plates, pin and bush diameters, plate height and thickness, pin to scraper distance, scraper length, and minimum tensile strength.

6. Heavy-Duty Cranked-Link Transmission Chains (DIN 8182 / 8183 and ANSI 29.10): Specifications cover pitch, width between inner plates, total width of inner and outer links, roller and pin diameters, pin length, plate thickness, height of inner plate, minimum tensile strength, weight, and bearing surface.

7. Chain Tools and Chain Pullers: Tools for disassembling and riveting roller chains according to ISO 606 and other standards are mentioned.

Overview: Provides detailed information on iwis chain tools and lubricants, focusing on their specifications, applications, and benefits.

Chain Tools: Includes ALCATRAZ® Chain Breaker, JWIS Pin Extractor, Simple Breaking Tools, and Chain Pullers.

Lubrication: Emphasizes the importance of regular maintenance and lubrication for reducing wear and extending chain life.

Technical Data: Each lubricant is accompanied by technical specifications, including viscosity, operating temperature, and other relevant properties.

Overview: Provides technical specifications and guidelines for various lubricants and chain components used in industrial applications.

Lubricants: Includes EL-8, EL-4, and VP6 Kombi Superplus Spray, each with specific properties and operating conditions.

Re-lubrication Practices: Emphasizes the importance of correct and adequate re-lubrication to extend chain life.

Chain Components: Describes various types of connecting links and packing units.

Ordering Guidelines: Provides instructions for ordering customized chain lengths.

Drive and Chain Specifications: Includes a questionnaire for specifying drive and chain requirements.

Overview: This document is a questionnaire designed to assist in the design of chain drives, providing contact information for iwis and outlining available products.

Contact Information: Lists contact details for iwis customer service and various international subsidiaries.

Product Offerings: iwis offers a range of products including high precision chains, transmission roller chains, anti-backbend chains, and more.

Design Assistance: Includes a section for entering relevant dimensions and permissible tolerances for chain drive design.

Online Services: iwis offers an online shop for purchasing roller chains, sprockets, and chain accessories.

Catalog excerpts

High-performance roller and conveyor chains-1

Produktkatalog Product range Hochleistungsrollen- und Förderketten High-performance roller and conveyor chains

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High-performance roller and conveyor chains-2

Willkommen bei iwis antriebssysteme Welcome to iwis antriebssysteme Die iwis antriebssysteme GmbH mit Hauptsitz in Wilnsdorf zählt zu den führenden Anbietern von Hochleistungsrollenketten für Antriebs- und Förderzwecke weltweit. iwis antriebssysteme GmbH, with its headquarters in Wilnsdorf, Germany, is one of the world‘s leading suppliers of high-performance roller chains for drive technology and conveyor purposes. Direkte Kontaktmöglichkeiten: How to contact us: iwis.de/ Code © Copyright 2014 iwis antriebssysteme GmbH, Wilnsdorf Printed: WB DE/EN 11/2014 2.000 © Photos: iwis, Pfeifer Foto, imago,...

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High-performance roller and conveyor chains-3

Ein ausführliches Inhaltsverzeichnis sowie ein Teilungsverzeichnis finden Sie ab Seite 10 For a detailed index of contents and a pitch list, see page 10 Hochleistungsrollenketten für jeden Einsatz High-performance roller chains for every application Korrosionsgeschützte und wartungsfreie Ketten Corrosion resistant and maintenance free chains Rollenketten mit Anbauteilen Roller chains with attachments Langglieder-Rollenketten Double pitch roller chains Hohlbolzenketten Hollow pin chains Stauförderketten Accumulation chains Flyerketten Leaf chains Förderketten Conveyor chains Kettentrennwerkzeuge...

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High-performance roller and conveyor chains-4

88 Standard-Stauförderketten 89 Mit Finger und Teileschutz 90 Double Speed Ketten Nach DIN ISO 606 (DIN 8187) Nach DIN ISO 606 (DIN 8188) Verstärkte Ausführung H Verstärkte Ausführung HV Rollenketten mit geraden Laschen Rollenketten nach ELITE-Werksnorm Seitenbogenketten Edelstahlketten Verzinkte Ketten Vernickelte Ketten Everlast Plus – wartungsfreie Ketten Mit verlängerten Bolzen Mit Winkellaschen Mit Planlaschen Rollenketten mit aufvulkanisiertem Elastomer-Profil Rollenketten mit Zahnlaschen Nach DIN ISO 1275 (DIN 8181) Mit geraden Laschen Langglieder-Hohlbolzen-Buchsenketten Langglieder-Hohlbolzen-Rollenketten...

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High-performance roller and conveyor chains-5

Content 1 High-performance roller chains 88 Standard accumulation chains 89 With finger and parts protection 90 Double speed chains According to ISO 606 According to ISO 606 (ANSI B29.1) Heavy series H Heavy series HV Roller chains with straight side plates Roller chains according to ELITE standard Side bow chains 2 Corrosion resistant and maintenance free chains 42 45 46 49 Stainless steel roller chains Zinc-plated chains Nickel-plated chains Everlast Plus – maintenance free roller chains With extended pins With bent attachments With straight attachments Roller chains with vulcanised elastomer...

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High-performance roller and conveyor chains-6

i Teilungsverzeichnis Pitch index Lichte min. Weite Bruchkraft Width Min. between tensile inner plates strength b1 min. mm Additional information p mm DIN 8187/ISO 606 DIN 8187/ISO 606 Edelstahl / Stainless steel DIN 8188/ISO 606 DIN 8188/ISO 606 DIN 8188/ISO 606 Edelstahl / Stainless steel DIN 8187/ISO 606 DIN 8187/ISO 606 DIN 8187/ISO 606 Edelstahl / Stainless steel DIN 8187/ISO 606 DIN 8187/ISO 606 DIN 8187/ISO 606 DIN 8188/ISO 606 DIN 8188/ISO 606 DIN 8188/ISO 606 DIN 8188/DIN 606 Edelstahl / Stainless steel Edelstahl / Stainless steel Edelstahl / Stainless steel Edelstahl / Stainless steel...

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High-performance roller and conveyor chains-7

i Teilungsverzeichnis Pitch index Lichte min. Weite Bruchkraft Width Min. between tensile inner plates strength b1 min. mm Additional information p mm Planlaschen / Straight attachments Elastomerprofil / Elastomer profile Elastomerprofil / Elastomer profile Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain...

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High-performance roller and conveyor chains-8

i Teilungsverzeichnis Pitch index Lichte min. Weite Bruchkraft Width Min. between tensile inner plates strength b1 min. mm Additional information p mm Zahnlaschenkette / Saw tooth chain Zahnlaschenkette / Saw tooth chain DIN 8188/ISO 1275 DIN 8188/ISO 1275 ISO 1275 ISO 1275 Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Stauförderkette / Accumulation chain Stauförderkette / Accumulation chain Double Speed Kette / Double speed chain...

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High-performance roller and conveyor chains-9

i Teilungsverzeichnis Pitch index Lichte min. Weite Bruchkraft Width Min. between tensile inner plates strength b1 min. mm Additional information p mm DIN 8188/ISO 606 DIN 8188/ISO 606 Verstärkt / Reinforced Verstärkt / Reinforced Edelstahl / Stainless steel Gerade Laschen / Straight side plates Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf chain Flyerkette / Leaf...

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High-performance roller and conveyor chains-10

i Teilungsverzeichnis Pitch index Lichte min. Weite Bruchkraft Width Min. between tensile inner plates strength b1 min. mm Additional information p mm Traglaschenkette / Deep link chain Traglaschenkette / Deep link chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Kratzerkette / Scraper conveyor chain DIN 8187/ISO 606 DIN 8187/ISO 606 DIN 8187/ISO 606 DIN 8187/ISO 606 DIN 8167 DIN 8167 DIN 8167 DIN 8167 DIN 8167 DIN 8167 DIN 8167 DIN 8165 DIN 8165 DIN 8165 DIN 8165 DIN 8165 Traglaschenkette / Deep...

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High-performance roller and conveyor chains-11

i Teilungsverzeichnis Pitch index Lichte min. Weite Bruchkraft Width Min. between tensile inner plates strength b1 min. mm Additional information p mm Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Hohlbolzenkette / Hollow pin chain Kratzerkette / Scraper conveyor chain Kratzerkette / Scraper conveyor chain Kratzerkette / Scraper conveyor chain Kratzerkette / Scraper conveyor chain Kratzerkette / Scraper conveyor chain Kratzerkette...

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