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Accumulation chains for more efficient conveyor systems

Accumulation chains for more efficient conveyor systems
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Accumulation chains for more efficient conveyor systems

Product catalog summary
General Information
iwis provides various lubrication processes for accumulation chains, such as immersion bath and inline lubrication with IPW wax. These methods prevent contamination, allow targeted application, and keep external rollers dry. The JWIS and ELITE brands offer chains for industries like electronics, packaging, and medical technology.
Relubrication
Regular maintenance and relubrication are vital for reducing wear and extending service life. Proper lubrication can prevent two-thirds of chain failures and reduce energy requirements by over 30%.
Areas of Application
Accumulation chains are used in production lines, warehouses, and various industries to enhance transport reliability and speed.
Variants
Support roller fixings include two-point and four-point riveting, and fixing with washers. Variants include maintenance-free MEGAlife chains and stainless steel options, with roller materials ranging from hardened steel to plastic.
Design and Function
Accumulation chains transport products gently, with rollers aiding load distribution. Key components include accumulation rollers, support rollers, chain plates, bushes, and pins.
Efficiency and Reliability
Offset roller designs improve load distribution and support, allowing for longer conveyor systems or smaller drive units. MEGAlife chains feature low-friction rollers and special bearings for reduced maintenance.
Safety and Flexibility
Chains with finger protection enhance safety, while side bow chains allow for flexible direction changes. ESD-compatible chains prevent static charge buildup.
Custom Solutions
iwis offers custom chain solutions for specific applications, such as rollers with grooves for automotive use or hybrid rollers for sensitive goods.
Friction Reduction
Friction is caused by surface unevenness and affects conveyor efficiency. Accumulation chains are designed to minimize friction, enhancing system performance.
Introduction to Friction in Accumulation Chains
Friction occurs between the pin, bush, and support or accumulation roller. While necessary for accelerating the workpiece carrier, it should be minimized to reduce energy losses. Key components where friction losses occur include the chain, chain tensioner, chain guide, sprocket, workpiece carrier, and transported goods.
Reducing Friction
Friction increases significantly at speeds below 0.1 m/s, with levels up to 30% higher. Proper system design should consider conveyor speed to minimize friction. Correct installation, including proper alignment and tensioning of sprockets and guides, is crucial to avoid unnecessary energy waste and increased wear.
Lubrication and Maintenance
Effective lubrication is essential to reduce friction and power consumption, as dry components experience 400% higher friction. The IP4 lubricant is recommended for its low friction levels, reducing energy consumption by approximately 25% compared to IPW. Maintenance-free MEGAlife chains are suggested when relubrication is not feasible.
Additional Friction Reduction Methods
Brushes and the CLA (Chain-Lubrication-Application) system help maintain low friction by cleaning and uniformly lubricating the chain drive. This system is suitable for both accumulation and roller chains.
Product Characteristics and Variants
Accumulation chains are designed for reliable transportation, enabling continuous conveying, accumulation, singulation, and acceleration. They feature sintered low-friction support rollers for smooth operation and energy efficiency. Various chain designs are available, including standard, double-pitch, offset rollers, and sidebow accumulation chains.
MEGAlife Accumulation Chains
These maintenance-free chains are ideal for environments where lubrication is limited, offering excellent wear resistance and reduced maintenance costs. They are suitable for clean room conditions and feature nickel-plated links and pins.
Stainless Steel Versions
CF stainless steel accumulation chains are corrosion-resistant and suitable for aggressive environments, such as the food and beverage industry. The b.dry chain combines corrosion resistance with maintenance-free operation, featuring high-performance polymer bushes for increased strength and wear resistance.
Conclusion
Accumulation chains are essential for efficient material handling, offering various designs and features to suit different applications. Proper installation, lubrication, and maintenance are critical to minimizing friction and extending the service life of these systems.
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Catalog excerpts

Accumulation chains for more efficient conveyor systems-1

NEW Accumulation chains for more efficient conveyor systems

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Accumulation chains for more efficient conveyor systems-2

General information Our brands Initial lubrication The iwis JWIS and ELITE brands include an impressive portfolio of accumulation chains, meaning that you can find the perfect chain for your application. JWIS accumulation chains excel through their outstanding precision and load-bearing capacity. In addition to the standard conveyor chains, the range includes a wide selection of conveyor chains that are suited to your application. You can also enjoy the advantages of maintenance-free accumulation chains in the form of our MEGAlife chains. iwis offers various lubrication processes for its accumulation...

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Accumulation chains for more efficient conveyor systems-3

The regular maintenance and relubrication of iwis accumulation chains are vital in order to reduce wear at chain drives and increase their service life. Accumulation chains from iwis can be used in many areas of conveyor technology: The maintenance and lubrication intervals depend on the equipment’s operating conditions. It is important to define regular intervals and adhere to them. This is because around two thirds of all chain failures can be avoided with proper relubrication. Appropriate initial lubrication and relubrication are therefore the vital factors for ensuring long chain service...

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Accumulation chains for more efficient conveyor systems-4

Variants Types Support roller fixings MEGAlife maintenance-free accumulation chains Stainless steel accumulation chains Stainless steel accumulation chains with an optimized articulated link Version with offset rollers Double-pitch accumulation chain Standard version without side washers Standard version with side washers Range of accumulation roller materials ⦁ Hardened accumulation rollers ⦁ Stainless steel accumulation rollers ⦁ Nickel-plated accumulation rollers ⦁ Plastic accumulation rollers Note: To find out which options are available for your desired chain type, contact us for personalized...

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Accumulation chains for more efficient conveyor systems-5

Efficiency and reliability for every application On the one hand, accumulation chains must ensure that no damage occurs to your goods and products. On the other, they must be efficient and durable in operation in order to ensure the economic viability of your systems and meet the challenges of ever more extensive globalisation coupled with and the demand for almost immediate availability. With its brands, iwis offers a wide product portfolio that contains the right chains for a vast range of applications. Support roller Pin Bush Accumulation roller Inner plate Outer plate Design and function...

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Accumulation chains for more efficient conveyor systems-6

Product overview PREMIUM QUALITY MEGAlife accumulation chains Accumulation chains with offset rollers Equipped with maintenance-free iwis low-friction support rollers with nickel-plated plates and pins, low-friction sintered-metal accumulation rollers and a special bearing design, these chains are mainly used in the electronics, food, wood, glass and ceramics industries as well as in medical technology, conveyor systems in the automotive industry and all applications where relubrication is difficult or impossible. In this exclusive generation of JWIS accumulation chains, the accumulation rollers...

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Accumulation chains for more efficient conveyor systems-7

JWIS accumulation chains smart accumulation chains Selected JWIS accumulation chains have external low-friction support rollers on both sides. These mesh with the sprocket teeth in order to transmit power and also help support the chain profile. One particular feature of these chains are the slightly protruding bushes in the inner link 1 which prevent contact corrosion between the inner link and the outer plate. The b.smart accumulation chains are designed for use in most standard conveyor applications and developed for optimised material transport. You too can benefit from these robust, longlasting...

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Accumulation chains for more efficient conveyor systems-8

Product overview ABSOLUTELY RELIABLE EXTREMELY FLEXIBLE Protection for fingers and parts Side bow accumulation chains iwis is able to supply accumulation chains with finger and parts protection that contributes to the safety of both personnel and material. In these chains, the gaps between transport rollers are optimally covered. This prevents small parts from becoming trapped in the gaps and jamming the rollers and/or chain link. The cover also provides protection against the intentional or accidental insertion of fingers during conveyor operation and represents an active accident-protection...

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Accumulation chains for more efficient conveyor systems-9

VOLTAGE PROTECTION ESD-compatible accumulation chains Special solutions and innovations The use of non-conductive materials can lead to problems during conveyor operation. High static voltages may build up due to the fact that the transported goods are electrically insulated when lying on the accumulation chain. On the one hand, the high voltages can cause damage to electrical components. On the other, the chain and the components on it attract dirt more quickly if they have a static charge. That is why iwis offers accumulation chains made from ESD-compatible materials. We would be delighted...

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A WORD ABOUT FRICTION How accumulation chains reduce friction in conveyor systems What is friction – and where does it come from? Friction occurs between two bodies or objects. It is mainly due to unevennesses in the touching surfaces. Friction is the cause of frictional force, which is itself dependent on two factors: the coefficient of friction and the normal force. The normal force acts perpendicularly to the frictional force – and a higher normal force also means a higher frictional force. As soon as two bodies move relative to one another, losses occur due to friction: These manifest themselves...

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Accumulation chains for more efficient conveyor systems-11

A WORD ABOUT FRICTION Reducing the energy consumption of accumulation chains… …through correct installation …through brushes and the CLA system Correct installation of the chain ensures that no unnecessary energy is wasted during system operation. This means that the sprockets and guides must be aligned and that the chain must be tensioned correctly. Good to know: In accumulation chain systems, brushes free the guide components from contaminants which may increase friction if left unremoved in permanent operation. Our CLA (ChainLubrication-Application) system ensures uniform lubrication in the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.