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Magnetic drive pumps Product guide

Magnetic drive pumps Product guide
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Magnetic drive pumps Product guide

Product catalog summary
Overview
Iwakis magnetic drive pumps are engineered for corrosive applications, ranging from small OEM uses to large chemical processing. The focus is on large chemical process pumps, with smaller pump details available through Iwaki's contact points.
Materials and Models
Pumps are constructed from materials like ETFE, CFRETFE, and PFA, with models such as MDM, MXM, SMX-F, MX-F, MDW, and MDE. Each model is tailored for specific applications, chosen for chemical resistance and durability.
Design Features
Features include a non-contact system to prevent dry running, modular design for easy maintenance, and a robust structure with ductile cast iron and fiber-reinforced plastic casing, enhancing durability and reducing maintenance costs.
Performance and Compliance
Pumps comply with ISO standards, ensuring compatibility with general-purpose centrifugal pumps. The MDW series is highlighted as the world's largest fluoroplastic magnetic drive pump, noted for high efficiency and durability.
Specifications
Each pump series has specific discharge capacities and head measurements. For instance, the MDW series offers a maximum discharge capacity of 300 m3/hr and a head of 98 m, using materials like ETFE, CFRETFE, and PFA.
Installation and Use
Guidelines for installation and usage are provided to ensure optimal performance and longevity. Optional accessories are available to enhance functionality.
Performance Comparison
A chart compares the performance of each pump model in terms of capacity and head, with specified materials for each component.
Conclusion
Iwakis magnetic drive pumps provide a comprehensive solution for handling corrosive materials in various industrial applications, focusing on durability, efficiency, and compliance with international standards.
Additional Specifications
The RETFE and SMX series pumps have a power range of 0.26 to 2.2kW, with pump sizes from G1 to 40A. The liquid temperature range is 0 to 80°C, with a specific gravity limit of 2.0. The seal-less construction uses materials like CFRETFE, PTFE, SiC, and high purity alumina ceramic.
Performance and Capacity
Performance curves are based on clean water at 20°C. Detailed capacity and head measurements are provided for models like MX-F100 and MX-F250, emphasizing proper impeller size selection and maintaining minimum flow to prevent damage.
Precautions for Pump Selection
Precautions include ensuring performance curves are based on clean water, maintaining minimum flow rate, and selecting pump models according to liquid specific gravity. NPSH validation is crucial to prevent cavitation, and maximum withstand pressure is outlined for different models.
Self-Priming Considerations
Self-priming capabilities vary with liquid temperature and characteristics. Guidelines for suction pipe diameter and length are provided to optimize performance.
Installation Precautions
Instructions for suction and discharge piping include using the flooded suction method, ensuring proper pipe support, and installing necessary valves and gauges to prevent air entrapment and ensure efficient operation.
Materials and Construction
Materials used include GFRPP, CFRPP, and various ceramics and rubbers. Performance comparisons of different material models are provided, highlighting their suitability for various operational conditions.
System Components
Components include magnetic drive pumps, flow sensors, mixers, heat exchangers, and pressure sensors, used in systems for diluting sodium hydroxide and etching processes.
Magnetic Drive Pumps
Applications include maintaining constant spray pressure, serving as pressure test devices, and providing fast response and stability through PFC control.
Control Systems
Pump control systems use flow sensors, temperature sensors, magnetic valves, and conductivity meters to manage and optimize performance.
Optional Accessories
Optional accessories like the DR series dry run protection device monitor motor current and stop the pump under specific conditions to prevent damage.
Technical Specifications
Specifications for the DR series models include motor power, control power, and detective current ranges.
Global Network
Contact information for IWAKI offices worldwide is provided, including phone and fax numbers for regions in Europe, Asia, North America, South America, and Oceania.
Key Features and Recommendations
Ensure proper use of magnetic drive pumps by following the instruction manual. Consider optional accessories like the DR series for enhanced protection against dry running and overload. Contact IWAKI for further details and export control requirements.
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Catalog excerpts

Magnetic drive pumps Product guide-1

Magnetic Drive Pumps Product Guide

 Open the catalog to page 1
Magnetic drive pumps Product guide-2

An Overview of Iwaki's World Leading Magnetic Drive Pumps Magnetic drive technology is fast becoming the pump choice for corrosive applications. Iwaki offers a wide range of magnetic drive pumps from fractional horsepower for OEM applications to large pumps for chemical processing. No other manufacturer can offer such a wide breadth of technology. This brochure in an overview of Iwaki's large chemical process pumps. For information on our smaller pump technology please contact Iwaki or visit www.iwakipumps.jp 1

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Magnetic drive pumps Product guide-3

CONTENTS Fluoroplastic (ETFE/CFRETFE/PFA) Magnetic Drive Pumps (MDM, MXM, SMX-F, MX-F)------------------------------------------------------ page 3 Large Magnetic Drive Pumps (MDW, MDE)---------------------------------------------------------------- page 5 Performance Comparison--------------------------------------------------------------------------------------- page 7 Materials------------------------------------------------------------------------------------------------------------- page 8 Liquid end materials: ETFE/CFRETFE/PFA MDW series Liquid end material: CFRETFE MXM series page 9 page...

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Magnetic drive pumps Product guide-4

Magnetic Drive Pumps (MDM, MXM, SMX-F, MX-F) Unique design prevents dry running Non contact system (PAT. PEND.) High powered rare earth magnets prevent the magnet capsule from coming in contact with the rear casing., thus preventing heat generation. This improves the dry running resistance and increases pump life in comparison to other fluororesin pumps. MDM Bearing Rear ring Rear thrust MDM ETFE and PFA available in standard models Carbon fiber reinforced CFRETFE and PFA liners are available for varying applications. The unfilled PFA liners are ideal for high purity chemical applications. Modular...

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Magnetic drive pumps Product guide-5

SMX-F Fast self-priming Self-radiating structure (PAT.) Heat dispersion holes in the magnet capsule and impeller allow liquid circulation that cools the radial bearing and spindle. This design prevents melting due to excessive friction. (Except MX-F100) The SMX-F requires no external self-priming chambers or valves. The gas-liquid separation design ensures fast selfpriming of up 4 meters in under 90 seconds. SMX-F Non-contact structure Precise alignment of the drive magnet and magnet capsule creates a non-contact system that prevents friction during dry running. Volute casing divided into two...

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Magnetic drive pumps Product guide-6

Large Magnetic Drive Pumps (MDW, MDM) The world’s largest fluoroplastic magnetic drive pump The MDW series are the largest fluoroplastic magnetic drive pumps in the world, offering high efficiency and durability for chemical process applications. Using larger motors for even higher output, the MDW series opens up performance potential in previously unexplored areas. MDW MDW Back pullout system Rear casing support Rear casing The back pullout system allows easy maintenance and inspection without removing the pump from the piping. Integrated components and a sealed rear casing support structure...

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Magnetic drive pumps Product guide-7

Liquid end materials E TFE CFRETFE PFA 6

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Magnetic drive pumps Product guide-8

Performance Comparison for Iwaki Magnetic Drive Pumps Materials: Fluoroplastic (ETFE/CFRETFE/PFA) 50Hz 100 90 MDW 80 Head (m) 70 MDM 60 50 MDE 40 30 MX-F MXM 20 SMX-F 10 10 50 100 500 Capacity (L/min) 7 1000 5000

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Magnetic drive pumps Product guide-9

Liquid end Materials MDW ETFE CFRETFE PFA ETFE CFRETFE PFA MDE MDM CFRETFE PFA Fluoroplastic (ETFE/CFRETFE/PFA) MXM SMX-F CFRETFE MX-F CFRETFE CFRETFE Materials Model Molded Front casing Rear casing ETFE MDW Bearing system Impeller Static sealing parts Magnet capsule Bearing Spindle Gasket O ring PFA SiC — PTFE Kalrez® CFRETFE PFA PFA PFA Kalrez® MDE ETFE PFA CFRETFE PFA SiC — PTFE FKM EPDM CFRETFE CFRETFE CFRETFE CFRETFE High density carbon MDM PFA CFRETFE CFRETFE PFA CFRETFE SiC PFA CFRETFE High purity alumina ceramic PTFE — AFLAS® AFLAS® DAI-EL PERFLUORO® DAI-EL PERFLUORO® FKM FKM EPDM EPDM...

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Magnetic drive pumps Product guide-21

• Pump size (SuctionxDischarge) Capacity (L/min) Capacity (L/min) Capacity (L/min) Capacity (L/min) Capacity (L/min) Capacity (L/min)

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Magnetic drive pumps Product guide-22

Precautions for pump selection • MXM (1) The performance curves in this catalogue represent the data measured using clear water at 20 °C. (2) Choose the pump model suited to the liquid gravity. Make sure that the motor output is at least ten percect higher than theoretically required. Shaft power (Sp) × liquid gravity × 1.1 < Motor output (Note) The shaft power (Sp) increases in proportion to the liquid gravity. As the viscosity rises, the shaft power is higher while the head and the discharge are lower. The power and the performance need to be adjusted. (3) No magnetic drive pump supports continuous...

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Magnetic drive pumps Product guide-23

Liquid end materials CFRPP GFRPP 22

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Magnetic drive pumps Product guide-24

Performance Comparison for Iwaki Magnetic Drive Pumps Materials: Polypropylene (CFRPP/GFRPP) 50Hz MX Head (m) 30 SMX 20 10 0 0 23 10 50 100 Capacity (L/min) 500 1000

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Magnetic drive pumps Product guide-25

Liquid end Materials SMX MX GFRPP GFRPP Polypropylene (GFRPP) Materials Model Resin parts Front casing Rear casing Impeller Sliding parts Magnet capsule Bearing Carbon SMX GFRPP GFRPP GFRPP PP PTFE Gasket O ring High purity alumina ceramic FKM FKM EPDM EPDM SiC CFRPPS CFRPP MX GFRPP GFRPP PTFE PP Carbon GFRPP Alumina ceramic Sealing parts Spindle SiC FKM Alumina ceramic High purity alumina ceramic — EPDM Material index Plastic materials Rubber PP Polypropylene FKM Fluorine rubber CFRPP Carbon fiber-reinforced PP EPDM Ethylene propylene rubber GFRPP Fiberglass-reinforced PP Materials for sliding...

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Magnetic drive pumps Product guide-29

• Pump size (SuctionxDischarge) Capacity (L/min) Capacity (L/min) Capacity (L/min) Capacity (L/min) Capacity (L/min) Capacity (L/min)

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Magnetic drive pumps Product guide-30

Installation Precautions To safely use the full capability of a pump, observe the precautions below when performing installation. Note that there are restrictions on pipe arrangements for the SMX and SMX-F models, as they are self-suction pumps. Please contact us for each product individually. Suction Piping 1. The suction pipe should employ the flooded suction method if possible. The shortest pipe possible, with the minimum number of bends, should be designed. Arrange a proper support on the suction pipe so that load and the thermal stress of the pipe itself are not applied to the pump. 2. Attach...

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All IWAKI catalogs and technical brochures

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