Vortex tubes

Vortex tubes

Vortex tubes

Product catalog summary
Overview
Vortex tubes are devices used for industrial spot and process cooling, capable of producing up to 6000 BTU/hr (1757 watts) of refrigeration and achieving temperatures as low as -40°F. They operate without moving parts or electrical connections, relying solely on compressed air to separate into cold and hot air streams.

Specifications
Vortex tubes are available in various models with different dimensions and materials, including brass, stainless steel, and aluminum. The air consumption ranges from 2 to 100 SCFM (57 to 2830 SLPM), and cooling capacities range from 100 to 6000 BTU/hr (25 to 1512 kCal/hr).

Applications
These tubes are used in injection molding, spot cooling, gas sampling, assembly cooling, heat sealing operations, and temperature cycling.

Operation
The vortex tube works by spinning compressed air at high speeds (up to 1,000,000 RPM) to create a vortex. This process separates the air into hot and cold streams, with the cold air exiting at temperatures up to 100°F below the inlet temperature. The control valve at the hot exhaust end allows for temperature adjustments.

Performance
The performance of vortex tubes is influenced by the cold fraction, which is the percentage of cold air produced versus total compressed air consumed. The table provided outlines temperature drops and rises at various pressures and cold fractions, with optimal performance achieved at zero backpressure.

Contact Information
Vortec, an ITW Company, is located at 10125 Carver Road, Cincinnati, Ohio 45242. For inquiries, contact [email protected] or call 1-800-441-7475.
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Catalog excerpts

Vortex tubes-1

VORTEX TUBES Sub-Zero Spot Cooling from Compressed Air Vortex tubes produce up to 6000 BTU/hr (1757 watts) of refrigeration and temperatures as low as -40o to solve a variety of industrial spot cooling and process cooling needs. With no moving parts, a vortex tube is highly reliable and inexpensive; and requires no electrical connection at the cooling site. Vortex tubes cool instantly, relying only on compressed air spinning in the tube to separate the air into cold and hot air streams. As an effective and low-cost solution to a wide variety of industrial spot and process cooling applications, Vortex tube performance is easily adjustable. While normally used for cooling, vortex tubes can also be used for heating applications, merely by channeling the exhaust hot air to the application. Vortec was the first company to develop and apply the vortex phenomenon into practical and effective cooling solutions for industrial use in 1961. Since then, vortex tubes have been applied for a wide range of cooling applications on machines, assembly lines, in processes and for testing and measurements. Model Number Brass / Stainless Steel Stainless Steel Cooling Capacity Applications Injection Moulding Heat Sealing Operations Spot Cooling Assembly Cooling Temperature Cycling Vortec, an ITW Company 10125 Carver Road Cincinnati, Ohio 45242 1-800-441-7475 [email protected] www.vort

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Vortex tubes-2

VORTEX TUBES How It Works Compressed Air In Vortex Generation Chamber A Vortex Tube spins compressed air to produce hot and cold air streams, generating temperatures down to 100°F below inlet temperature. Fluid (air) that rotates around an axis (like a tornado) is called a vortex. A Vortex Tube creates cold air by forcing compressed air through a generation chamber, spinning the air at a high rate of speed (1,000,000 RPM) into a vortex. The high-speed air heats up as it spins along the vortex generation chamber’s inner walls toward the control valve. A percentage of hot, high-speed air is permitted...

 Open the catalog to page 2
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