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APD

APD

Product catalog summary

Overview: The document provides a comprehensive overview of ITT Interconnect Solutions, a division of ITT Corporation, highlighting its extensive range of interconnect products under the brands Cannon, VEAM, and BIW. These products are engineered for various markets including military, aerospace, industrial, medical, and automotive sectors.

Historical Context: ITT has a rich history of technological contributions, supporting space missions, entertainment, communications, transportation, and energy sectors. Their products have been integral in various industries, showcasing a legacy of innovation and leadership.

Product Portfolio: ITT offers a wide array of connectors, including the APD Series, which are ISO 15170 compliant. These connectors are designed for harsh environments and are used in transportation, military, and industrial applications. The APD series includes 1 to 51-way connectors, sensor connectors, and PCB versions, known for their durability and reliability.

Manufacturing Excellence: ITT operates globally with facilities in the US, Germany, Italy, Mexico, China, Japan, and the UK. Their manufacturing processes are guided by Six Sigma principles, ensuring high-quality and cost-effective solutions. Advanced technologies like robotic machining and automated testing are employed to maintain a competitive edge.

Customization and Engineering: ITT provides custom interconnect solutions tailored to specific customer needs. Their engineering teams conduct thorough analyses to ensure optimal solutions for electrical and mechanical requirements.

RoHS Compliance: ITT adheres to the European Union's RoHS directive, ensuring their products are free from hazardous substances. They offer various plating finishes to comply with these standards, including gold plating as a replacement for tin-lead solder.

Technical Specifications: The document details the technical specifications of the APD connectors, including electrical, mechanical, and environmental data. These connectors are designed for high power applications, with features like high sealing grades and vibration resistance.

Conclusion: ITT's commitment to innovation, quality, and customer satisfaction is evident in their comprehensive product offerings and global manufacturing capabilities. Their solutions are engineered to meet the demands of various industries, ensuring reliability and performance in challenging environments.

Technical Specifications for Cannon APD / ISO 15170 Connectors: The document provides technical specifications and details for Cannon APD / ISO 15170 connectors, focusing on 4-way, 6-way, and 7-way high voltage connectors. These connectors are designed for automotive and transportation applications, including sensors, traction control, and electric vehicles.

Specifications:

4-way Connectors: Operating voltage of 500 V DC/AC, contact resistance of 5 mΩ max, and durability of 50 mating cycles. They are designed to meet ISO 15170 standards and are suitable for high voltage applications.
6/7-way Connectors: Operating voltage of 48 VDC, with similar durability and environmental resistance as the 4-way connectors. They offer higher pin counts and are available with stamped and machined contacts.

Materials:

Housing parts are made of PBT GF, sealing parts of HNBR or FKM, and contacts are copper alloy, either tin or gold plated.

Environmental and Mechanical Data:

Temperature range from -40 °C to 125 °C, humidity up to 95% r.h., and sealing rated at IP 67 and IP 69k.
Vibration resistance and fluid compatibility are specified according to ISO 15170 standards.

Color Coding and Keying:

Connectors offer mechanical keying and visual coding through different colors for easy identification and assembly.

Accessories and Tools:

Various accessories such as dust caps, sealing caps, and endbells are available. Crimp and assembly tools are specified for different contact sizes.

Applications:

These connectors are used in a variety of applications including sensors, brake control, magnetic switch control systems, and lighting systems on trucks and trailers.

Additional Notes:

Specifications and dimensions are subject to change, and further information can be requested from the manufacturer.

Overview: The document provides detailed technical specifications and information about Cannon APD / ISO 15170 connectors, focusing on sensor connectors, 19-way, and 37-way configurations. It includes specifications, coding, accessories, and tooling instructions.

Specifications:

Electrical Data: Operating voltage is 48 VDC, with a contact resistance of 5 mΩ max. Voltage proof is 1000 VAC for 60 seconds, and insulation resistance is 10 MΩ min.
Mechanical Data: Durability is rated at 50 mating cycles for 19-way and 20 for 37-way. Coupling torque is 3.5 Nm max for 19-way and 4 Nm max for 37-way.
Environmental Data: Temperature range is -40 °C to 125 °C. Sealing is rated at IP67 and IP69K. The connectors are resistant to salt spray, industrial climate, and various fluids.

Connector Features:

APD 19-way connectors are designed for harsh environments and include features like secondary locks and ease of assembly without special tools.
APD 37-way connectors offer multi-pin configurations with signal contacts and are suitable for wire-to-wire and wire-to-board connections.

Coding and Layouts:

Connectors are available in different color codes for mechanical keying and visual identification: black, grey, green, and blue.
Layouts for 19-way and 37-way connectors are provided, with specific order numbers for each configuration.

Accessories:

Various accessories are available, including endbells, dust caps, conduit adapters, and flange gaskets.
Each packaging unit typically includes a release tool.

Tooling:

Hand crimp tools and mini applicators are specified for different contact sizes.
Support tools include assembly adaptors, contact insertion, and extraction tools.

Applications: The connectors are suitable for use in trucks, buses, tractors, motor/electronic control units, transmission systems, chassis wire-to-wire, cabin pass-through, and industrial automation.

Catalog excerpts

Interconnect Solutions

Open the catalog to page 1

A Historical Achievement of Technology Leadership Defining and Championing Innovation Showcasing a portfolio of creativity, ITT's "Engineered For Life" execution embraces products which have become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and ITT's rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry's broadest product offerings, ITT's interconnect products have...

Open the catalog to page 2

ITT Interconnect Solutions ITT Interconnect Solutions is a division of the multinational ITT Corporation, a $9 billion dollar global enterprise representing the brands Cannon, VEAM, and BIW. Our connector portfolio remains the most extensive in the industry offering the most reliable and cost effective range of interconnect solutions. These innovations have enabled ITT to provide products and technologies to such markets as: • • • • • • • Automotive Computer/Consumer Industrial/Instrumentation Military/Aerospace Oil Fields Telecom/Handset Transportation When you specify a Cannon, VEAM or BIW...

Open the catalog to page 3

Interconnect Technologies & Solutions for the Transportation Industry For over 90 years, ITT has been developing innovative solutions for harsh environment applications. We have a proven track record of demonstrating our expertise and commitment to the transportation industry, offering the broadest portfolio of interconnect products. Off-Road / Heavy Vehicle Our interconnect range include sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems supplier, providing...

Open the catalog to page 4

APD is a versatile range of full plastic direct, in-line and bulkhead connectors. The products were originally designed for the transportation, off-road and special vehicle markets meeting all typical demands of applications in this field. In the meantime APD is also the connector of choice in other areas as e.g. military or industrial applications that require harsh environment solutions while needing a product that is both, small in size and light in weight. The APD series covers a wide range of 1 and 2-way power solutions up to 51-way interface connectors, special sensor or PCB type versions...

Open the catalog to page 5

Product Overview Receptacle Flange / Jam Nut / Snap-In Receptacle Flange / Jam Nut / Snap-In Contacts Materials Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Contact style Stamped & Formed Stamped & Formed Page Number Contacts Materials Copper alloy silver plated Copper alloy silver plated Contact style Stamped & Formed Machined Page Number Copper alloy Copper alloy tin, silver, gold plat- tin, silver, gold plated ed Receptacle Flange / Jam Nut/ Wire-to-wire Copper alloy silver plated Copper alloy silver plated Copper alloy tin, silver,...

Open the catalog to page 6

Technical Data, High Power 1-way* The APD 1 / 2-way connectors are derived from ISO 15170 and adapted to applications requiring high power. These versions cover wire ranges from 16 mm² up to 50 mm² power and a power consumption up to 245A. The combination of small size and high power make them an ideal solution for many applications. Applications for the 1 / 2-way connector include: •Tail lifts •On Board Kitchen •Power Supply for Antennas and Base Stations Power Distribution in: •Trucks •Tractors Electrical Data Operating Voltage Operating Current Contact Resistance Voltage Proof Insulation Resistance...

Open the catalog to page 7

High Power Plug, 1-way Cannon APD / ISO 15170 Connectors High Power Plug, 1-way Color blue (RAL 5012) red (RAL 2002) black (RAL 9005) Packaging unit 100 pcs. Socket crimp contacts see pages 12 and 13. Accessories, see pages 15 and 16. Note: Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Note: the connectors offer both mechanical keying and visual coding by different colors. Dimensions shown in mm Specifications and dimensions subject to change

Open the catalog to page 8

High Power Flange Receptacle, 1-way High Power Flange Receptacle, 1-way Color blue (RAL 5012) red (RAL 2002) black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see pages 12, 13 and 14. Accessories, see pages 15 and 16. Note: Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Note: the connectors offer both mechanical keying and visual coding by different colors. Flange for all Flange Receptacles R 30 Order Number: 066-8516-005 Metal mounting flange for wall mounting of flange receptacles. Dimensions shown in mm Specifications and dimensions subject to change

Open the catalog to page 9

High Power Jam Nut Receptacle, 1-way High Power Jam Nut Receptacle, 1-way Color blue (RAL 5012) red (RAL 2002) black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see pages 12, 13 and 14. Accessories, see pages 15 and 16. Note: Includes jam nut for wall thickness 1...4 mm. Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Note: the connectors offer both mechanical keying and visual coding by different colors. Flange for all Flange Receptacles Wall thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm Designation for special wall thickness 2,0 - 5,0 mm Dimensions...

Open the catalog to page 10

High Power Snap-In Receptacle, 1-way High Power Snap-In Receptacle, 1-way consult factory Pin crimp contacts see pages 12, 13 and 14. Note: Always use hex nut and cable seal. View on Mating Face Note: the connectors offer both mechanical keying and visual coding by different colors. 3D data for design of snap-in cut out available on request. Please consult factory. Specifications and dimensions subject to change

Open the catalog to page 11

High Power 1-way, Contacts Cannon APD / ISO 15170 Connectors Machined Socket Crimp-Contacts, High Performance Copper, Silver plated Machined Pin Crimp Contacts, High Performance Copper, Silver plated Order No. 030-8614-030 030-8614-010 030-8614-020 030-8581-029 Derating Curve, High Performance Copper Contact 350 Dimensions shown in mm Specifications and dimensions subject to change

Open the catalog to page 12

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