IRONLESS LINEAR MOTOR MANUAL Simply Better !

ITG Ironless linear motor manual User Manual Introduction Company At ITG Linear Motors, we design and manufacture high-performance linear motors for a wide range of industrial applications. Our iron core linear motors are known for their power, precision, and efficiency, enabling machines to achieve optimal performance and reliability in fields such as automation, robotics, and high-speed machining. This manual is intended for technicians, engineers, and system integrators working with linear motor systems. It provides a comprehensive overview of the essential components of an ITG iron core linear...

ITG Ironless linear motor manual ^ What You’ll Find in This Manual 02 1.2 Critical Safety Guidelines 06 3.3 Mounting Surface Requirements 13 3.4 Magnet Yoke Handling & Installation Guidelines 15 3.5 Coil Unit Installation Guidelines 16

ITG Ironless linear motor manual

ITG Ironless linear motor manual 1 PRE-INSTALLATION INSTRUCTIONSEssential Guidelines for Safe UseBefore installing and operating the Linear Motor, please read the following carefully to ensure proper setup and avoid potential hazards.1.1 Key Information Before You Begin • Carefully review this manual before proceeding with installation or operation. • The manufacturer is not responsible for any damage resulting from improper use, neglect, or failure to follow these instructions. Handling & Inspection • Handle all components with care, whether packed or unpacked. • Magnet plates are fragile —...

ITG Ironless linear motor manual General Safety Considerations Confirm that the entire setup complies with CE requirements. Magnet plates generate intense magnetic attraction toward ferromagnetic materials (e.g., iron). Maintain a 25 cm clearance from such objects. Always secure magnet plates before removing protective covers, and reattach covers prior to disassembly. Keep sensitive items (e.g., credit cards, medical devices) at least 1 meter away from magnet plates. Precautionary Measures • Grounding: Verify proper grounding of the power supply during installation. • Power Disconnection: Turn...

ITG Ironless linear motor manual ITG is committed to delivering high-quality, safe, and environmentally responsible products. This section outlines the certifications and compliance standards applicable to ITG iron-less linear motors. For the official Declaration of Conformity, refer to APPENDIX A. Compliance Overview • ITG declares that the IL59, IL91, UX,IL109 and IL109X linear motors comply with European Directive 2006/95/EC. • ITG confirms that the IL42 and IL44 linear motors described in this manual are designed for integration into other machinery and do not (fully) comply with the Machinery...

ITG Ironless linear motor manual MOTOR COMPONENTS

ITG Ironless linear motor manual 2. MOTOR COMPONENTS An ITG ironless linear motor is not a standalone system. It consists of components like a coil unit and magnet yokes, which must be integrated into a complete machine or working unit. The mounting frame size, slide design, bearing type, and damper selection depend on the application. For example, the frame and slide must ensure a proper air gap between the coil unit and magnet yokes. ITG offers standard and custom components suitable for diverse linear motor applications, enabling easy integration into your system. Picture 2.1: A complete ironless...

ITG Ironless linear motor manual For complete installation of your linear motor system, the following additional items are required: • Fastening hardware (bolts and dowel pins) • Peripheral equipment (servo controller, linear encoder) • Appropriate installation tools Note: These items are not included in ITG's standard product delivery. The following fastening components are necessary for: • Precise positioning and secure mounting of the coil unit to the slide assembly • Proper connection of the magnet yokes to the mounting frame: Table 2.4: Bolts for coil unit and yoke IL42 and IL44 series

ITG Ironless linear motor manual

ITG Ironless linear motor manual The magnet yokes exert strong attraction forces on all soft magnetic materials (e.g., iron), which cannot be controlled manually. Serious jamming hazards may occur. • Keep soft magnetic objects (iron) at least 1m away from the magnetic side of the yoke. • Magnetic-sensitive items (bank cards, pacemakers, data storage devices) must stay 25cm away to avoid damage. • Use only Isopropanol for cleaning the magnet yoke and coil unit. Other agents may cause damage. • For non-cleanroom applications, intensive cleaning is not required. • ITG recommends Isopropanol as the...

ITG Ironless linear motor manual 1. Correct Mounting Side • Use only the aluminum side of the IL42/IL44 housing for mounting (refer to Figure 3.4). • Do not use the epoxy/power cable side for alignment — it is not designed for mechanical support. Both magnet yokes and coil units must be mounted on flat surfaces. Warped or uneven surfaces can induce bending forces, leading to potential damage (see Figure 3.3 and Table 3.5 for specifications). Table 3.5: Installation tolerances U-series

ITG Ironless linear motor manual Alignment Requirements The magnet track (previously referred to as magnet yokes) and coil unit must be precisely aligned relative to each other. This alignment must be ensured by the machine's structural design. Magnet Track (MR) Reference Methods (See Figure 3.6) • Short track: Dowel pins in the middle yoke • Long track: o Dowel pins along the full side ° Milled reference edge (inner radius < 0.2mm) • Manual alignment during installation Coil Unit (CR) Reference Methods (See Figure 3.6) • Two dowel pins near the first and last mounting bolts • Milled reference...

ITG Ironless linear motor manual 3.4 Magnet Yoke Handling & Installation Guidelines Safety & Handling Precautions Handle with extreme care – Magnet yokes are highly sensitive to mechanical shock. Never drop or release uncontrolled. Clean mounting surfaces – Particles >0.1mm can cause misalignment and motor damage. Magnetic hazards: Loose iron objects within 5cm will be forcefully attracted, risking damage. Keep magnetic-sensitive items (credit cards, data storage) >1m away. Installation Best Practices 1.Start with the middle yoke (preferably the longest): Align using 3mm dowel pins or a milled...