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Tunnel type parts washers in-line Conveyor

Tunnel type parts washers in-line Conveyor

Tunnel type parts washers in-line Conveyor

Product catalog summary
Introduction
The document introduces the Commander LT Model, a conveyor belt tunnel washing machine by I.T.F., emphasizing its role as a strategic partner in achieving high surface quality standards in final products. The company offers a Testing Center for process simulations to ensure customer satisfaction before proceeding with engineering proposals.

Engineering and Design
The machine features a stainless steel conveyor belt that can operate continuously or step-by-step, tailored to customer cycle times and production needs. It utilizes a combination of chemical, thermal, and mechanical actions for high-pressure washing, ensuring excellent cleaning results.

Environmental Solutions
The machine includes a vapor aspiration device to manage steam generated during washing, with an optional vapor dumper to eliminate the need for an exhaust chimney. The steam is condensed and returned to the tank, preventing environmental dispersion.

Engineered Solutions
The heat exchanger, made from stainless steel AISI 304, offers efficient heat exchange and longevity. It recycles burnt gases to heat subsequent tanks, saving thermal energy. Temperature management is automated via PT 100 probes connected to a PLC.

Efficiency and Optimization
The machine is designed for process automation, cost reduction, and time and space optimization. Features include easy inspection through sealing doors, adjustable spray manifolds, and anti-clogging nozzles. Pressure is regulated by gauges and valves for precise control.

Continuous Improvement
The machine allows full inspection and quick access to all parts, equipped with high-efficiency electric motors and noise-reducing enclosures. It offers variable speed motogear, emergency stop buttons, and customizable cycles for flexible production.

Additional Features
Options include electric, gas, vapor, or oil heating, automatic refilling level control, and various conveyor types. The design supports extreme flexibility, reliability for 24/7 production, and easy maintenance with features like visual inspection windows and integrated oil separators.
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Catalog excerpts

Tunnel type parts washers in-line Conveyor-1

CONVEYOR BELT TUNNEL WASHING MACHINE COMMANDER A Worldwide Experienced Team Generating World Class EXCELLENT TECHNOLOGY

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Tunnel type parts washers in-line Conveyor-2

engineered solutions The pieces that must be washed are carried on a belt stainless steel conveyor that can advance continuously or step by step. The belt speed amd the tunnel length are determined by each customer’s cycle time and production need. The synergy between chemical, thermal and mechanicals actions, helps to create a high pressure washing solution that will collide and remove all the contaminants from your work piece with excellent cleaning result. ENGINEERING AND DESIGN With the increasing market standards for a better surface quality in the final product, a reliable and efficient...

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Tunnel type parts washers in-line Conveyor-3

SOLUTIONS FOR CONTINUOUS IMPROVEMENT The tunnel can be easily inspected thamks to sealing doors installed along the tunnel in correspondence with each washing station, on the opposite side of the water tanks, the pumping system and filtering devices. The standard stainless steel spray manifolds are assembled on adjustable supports that are positioned to achieve maximum treatment accuracy and efficiency. The manifolds are connected to the collectors trough “clamp” joints of fast and easy assembly and disassembly. The spraying of the washing solutions liquids takes place trough special anti-clogging...

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Tunnel type parts washers in-line Conveyor-4

SMART DESIGN FOR EASY MAINTENANCE FULL INSPECTION DOORS TO ALL ACTIVE PHASES VISUAL INSPECTION WINDOWS ELECTRIC BOARD FOR COMMAND/CONTROL LEVEL CONTROL FOR AUTOMATIC REFILLING DEMINERALIZED WATER MAKER EATING FEATURES: ELECTRIC - GAS VAPOR - OIL CUSTOMIZED CYCLES EXTREME FLEXIBILITY – TREATMENT OF AN ELEVATE MIX PRODUCTION AT THE SAME TIME FULL INSPECTION & QUICK ACCESS TO ALL PARTS AND COMPONENTS OF THE MACHINE MAXIMUM RELIABILITY EVEN IN THE FULL TIME PRODUCTION 24/7 EMERGENCY STOP BUTTON AT LOADING/UNLOADING POSITIONS HEAVY DUTY WHEELS DRIVE TRAIN VAPOR DUMPER CONDENSATES THE VAPOR PRIOR EXHAUST...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.