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7CH150N ONE QUADRANT CONTROLLER FOR PM AND 3 CLAMPS DC MOTORS

7CH150N ONE QUADRANT CONTROLLER FOR PM AND 3 CLAMPS DC MOTORS

7CH150N ONE QUADRANT CONTROLLER FOR PM AND 3 CLAMPS DC MOTORS

Product catalog summary
Introduction
The 7CH150N is a one-quadrant chopper controller designed for PM and 3 clamps DC motors, powered by 12/24/36V batteries. It features a microprocessor for digital control of speed, current regulation, and diagnostics for failures and wiring issues. The power stage uses a MOSFET operating at 300 Hz, and the design complies with key EC standards.

Features
- Power Supply: 12V, 24V, 36V
- Rated Current: 50 A (dependent on power dissipation)
- Max Current: 150 A at 25°C
- Frequency: 300 Hz
- Operating Temperature: -10°C to 40°C
- Speed Reference Potentiometer: 1-5K
- Size: 145x145x70 mm
- Safety Features: Potentiometer fault, enable input, thermal protection at 90°C, output and MOSFET short circuit protection, key-handle sequence
- Calibration: Acceleration ramp (0.5-3 s), maximum speed, braking current at reverse

Installation
The chopper should be installed in a protected area, fixed on a metal surface to aid heat dissipation. If thermal protection frequently activates, additional cooling measures like a heat sink or fan are recommended. The controller can be made bi-directional with a suitable mechanical contactor.

I/O Connector
- Pin 1: Key switch input
- Pin 2: Forward switch
- Pin 3: Backward switch
- Pin 4: Positive potentiometer supply
- Pin 5: Central potentiometer
- Pin 6: Negative potentiometer supply
- Pin 7: Electrobrake coil output
- Pin 8: LED alarm
- Pin 9: Hour-meter output
- Pin 10: Speed reduction input
- Pin 11: Backward contactor coil
- Pin 12: Forward contactor coil

Alarms
Red LED blinking indicates various alarms:
- 1 blink: MOSFET short circuit
- 2 blinks: Forward switch on at power on
- 3 blinks: Backward switch on at power on
- 4 blinks: Potentiometer > 0.6V at power on
- 5 blinks: Breaking potentiometer > 13V
- 6 blinks: Both switches on
- Always on: Thermal protection
To reset alarms, ensure potentiometer and switches are in neutral (open) position.
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Catalog excerpts

7CH150N ONE QUADRANT CONTROLLER FOR PM AND 3 CLAMPS DC MOTORS-1

7CH150N_E_0 DATE : 16/01/2007 REV. 0.0 7CH150N ONE QUADRANT CONTROLLER FOR PM AND 3 CLAMPS DC MOTORS - USER’S GUIDE -

 Open the catalog to page 1
7CH150N ONE QUADRANT CONTROLLER FOR PM AND 3 CLAMPS DC MOTORS-2

16/01/2007 7CH150N_E_0 1 - INTRODUCTION - The controller 7CH150N is a 1 quadrant chopper for PM and 3 clamps DC motors powered by battery 12/24/36V (on request) The chopper is equipped with a powerful microprocessor for digital control of the speed, current regulation and failures of the motor ; an efficient diagnostics of the failures and wrong wiring connections. The MOSFET power stage operating with PWM 300 Hz. The chopper is designed in accordance with the most important EC standards. - FEATURESPOWER SUPPLY BATTERY (12V) – 24V – (36 V) RATED CURRENT 50 A (DEPENDS ON POWER DISSIPATION) MAX...

 Open the catalog to page 2
7CH150N ONE QUADRANT CONTROLLER FOR PM AND 3 CLAMPS DC MOTORS-4

16/01/2007 7CH150N_E_0 3 - I/O CONNECTOR - Pin 1: KEY Key switch input (+V battery). Pin 2: FORWARD SWITCH N.O. switch Pin 3: BACKWARD SWITCH N.O. switch Pin 4: HI-POT.INPUT Positive Potentiometer Supply Pin 5: C-POT.INPUT Central Potentiometer Pin 6: LO-POT.INPUT Negative Potentiometer Supply Pin 7: ELECTROBRAKE COIL ( -) Output active low. Pin 8: LED ALarm Pin 9: HOURMETER Hour-meter output Pin 10: SPEED REDUCTION INPUT N.O. contact ( 50% speed reduction) Pin 11: BACKWARD CONTACTOR COIL (-) Pin 12: FORWARD CONTACTOR COIL (-)

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7CH150N ONE QUADRANT CONTROLLER FOR PM AND 3 CLAMPS DC MOTORS-5

16/01/2007 7CH150N_E_0 4 - ALARMS ( RED LED BLINKING) - N° OF BLINKINGS ALARMS 1 - MOSFET SHORT CIRCUIT. - RELAIS ON AT POWER ON OR IN STOP POSITION 2 FORWARD SWITCH ON AT POWER ON 3 BACKWARD SWITCH ON AT POWER ON 4 POTI > 0.6V AT POWER ON 5 BREAKING POTI > 13V 6 BOTH SWITCHES ON SEMPRE ON THERMAL PROTECTION NOTES. IF AN ALARM IS PRESENT AT POWER ON THE MOVEMENT OF THE MACHINE IS DISABLED. TO RESET THE ALARMS THE POTI AND FW/BW SWITCHES MUST BE IN NEUTRAL POSITION (OPEN)

 Open the catalog to page 5
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.